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ANUAL

1186531 R

0 (12/05)

$30.00

NFRARED

HEESE

ELTER

ANUAL

ECTION

Installation and Operation Manual

Infrared Cheese Melter

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
Read installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 USA • www.southbendnc.com

P32-CM / P36-CM / P48-CM / P60-CM / P72-CM

P32-CM-PT / P36-CM-PT / P48-CM-PT / P60-CM-PT / P72-CM-PT

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain
this manual for the life of the equipment:

Model #: __________________________
Serial #: __________________________
Date Purchased: ___________________

Содержание P32-CM

Страница 1: ...peration and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 USA www southbendnc com P32 CM P36 CM P48 CM P60 CM P72 CM P32 CM PT P36 CM PT P48 CM PT P60 CM PT P72 CM PT IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model __________________________...

Страница 2: ...ances free and clear of combustibles Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier WARNING BURN HAZARD Contact with hot surfaces will cause severe burns Always use caution when operating cooking appliances WARNING EXPLOSION AND ASPHYXIATION HAZARD In the event a ...

Страница 3: ...LTER INTRODUCTION INSTALLATION AND OPERATION MANUAL 1186531 REV 0 12 05 PAGE 3 OF 28 Table Of Contents Introduction 4 Specifications 5 Ventilation 7 Operation 8 Cleaning Maintenance 10 Installation 12 Service 18 Parts 21 ...

Страница 4: ... over a range or on a wall or used as a countertop unit by attaching legs to the base The serial plate is located under the Cheese Melter bottom grease drawer at the front toward the left see Figure 1 below Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this prod...

Страница 5: ...do not entitle the buyer to corresponding changes additions or replacements for previously purchased equipment This product is intended for commercial use only not for household use CLEARANCES There must be adequate clearance between the Cheese Melter and adjacent construction due to the heat generated by the Cheese Melter Clearance must also be provided for servicing and for operation The minimum...

Страница 6: ...re 2 MODEL WIDTH HEIGHT DEPTH WEIGHT P32 CM P32 CM PT 32 813 21 5 546 15 5 394 120 lb 54 lg P36 CM P36 CM PT 36 915 21 5 546 15 5 394 135 lb 61 kg P48 CM P48 CM PT 48 1220 21 5 546 15 5 394 175 lb 79 kg P60 CM P60 CM PT 60 1524 21 5 546 15 5 394 220 lb 100 kg P72 CM P72 CM PT 72 1829 21 5 546 15 5 394 265 lb 120 kg ...

Страница 7: ...ted during the test GAS SUPPLY The Cheese Melter is design certified for operation on natural or propane gases The Cheese Melter is shipped configured and adjusted for the type of gas specified by the purchaser which is indicated on the serial plate see Figure 1 on page 4 Connect the Cheese Melter ONLY to the type of gas for which it is configured and adjusted Gas Type Total BTU hour Burner Orific...

Страница 8: ... little energy is wasted in heating secondary surfaces which is necessary for conventional type Cheese Melters Since the surface of the ceramic tiles becomes red hot in less than one half minute the Cheese Melter is ready to start broiling with a very short preheat time thereby saving time labor and energy These glowing surfaces emit intense infrared rays which are transmitted directly onto the pr...

Страница 9: ... When the burner control is set to HIGH the ceramics will glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics will glow very dull red and the flame will have a blue haze color If the flame flutters or pops increase the temperature setting 4 Turn the burner control to HIGH or LOW...

Страница 10: ...ove the bottom grease drawer and clean it 3 Check that nothing has been placed on top of the Cheese Melter which will block the escape of combustion exhaust 4 Check that the air intake openings on the rear of the Cheese Melter are not obstructed MONTHLY CLEANING AND MAINTENANCE The following tasks should be performed monthly 1 Check for proper pilot operation The flame on each pilot should be just...

Страница 11: ...is darkened areas that sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lin...

Страница 12: ...3 45 kPa STEP 1 UNPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time...

Страница 13: ...iser If necessary move the Cheese Melter left or right so that the holes in the top of the Cheese Melter hook line up with the holes in the top of the flue riser then secure the Cheese Melter hook to the flue riser using three 10 self tapping screws provided 3 Secure the bottom of the Cheese Melter to the flue riser with the four self tapping screws provided The holes are accessible from the rear ...

Страница 14: ... Melter is mounted on the wall bracket If so install the supply line and connector now but do not yet attach it to the Cheese Melter 4 Lift the Cheese Melter using two people is recommended and hook the Cheese Melter hook over the top of the front of the wall bracket If necessary move the Cheese Melter left or right so that the holes in the top of the Cheese Melter hook line up with the holes in t...

Страница 15: ...l internal piping to the front manifold of the range For wall mount and countertop models the gas connection 3 8 NPT extends directly out the rear of the Cheese Melter near the bottom right rear corner or using an elbow out the top of the Cheese Melter near the top right rear corner Minimum supply pressure is 7 W C for natural gas 11 W C for propane An internal pressure regulator and shutoff valve...

Страница 16: ...OID DAMAGE TO THE REGULATOR VALVE AND OTHER COMPONENTS 4 For the flue riser mounted model either attach the gas supply to the gas pipe extending out of a hole on the rear of the flue riser or if the optional internal piping was ordered connect the gas pipe extending from the rear of the Cheese Melter to the corresponding gas pipe extending from the rear of the range below the Cheese Melter then at...

Страница 17: ...e burner surface If not adjust the pilots see page 19 3 Turn on the Cheese Melter burners and check for correct flame appearance and height at both the HIGH and LOW settings When the burners ignite a blue haze type flame will cover the surface of the ceramics but will gradually disappear within two minutes When the burner control is set to HIGH the ceramics should glow red and the flame on the sur...

Страница 18: ...uthorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Part Description TROUBLESHOOTING Problem Look for Not enough heat Low pressure in gas supply Restriction in gas piping and or valves Misalignment of burner orifice tube Clogged burner orifice Incorrect burner orifice Too much heat Incorrect orifices ...

Страница 19: ...LTER PILOTS The pilots are adjusted at the factory If later the pilots are over adjusted to the point where the flame is leaving its port or blowing off the result is an unstable condition in which the pilot may extinguish If necessary adjust the pilots using the following procedure 1 If necessary light the pilots 2 Locate the pilot adjustment screw which adjusts both pilots It is a small slotted ...

Страница 20: ... Cheese Melter The regulator is preset for 4 W C for natural gas or 10 W C for propane gas If adjustment is necessary do the following 1 Turn Cheese Melter control knob to OFF 2 Attach a pressure measuring device to the 1 8 NPT connector located on the front of each burner manifold 3 Turn the Cheese Melter control knob to HIGH and with the burners lit check the manifold pressure The pressure shoul...

Страница 21: ...PRO 1 1187626 ASM INNER LINING 1 1187723 VALVE BURNER HI LO 2 1183248 TUBE BURNER SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 4 1183264 TUBE PILOT ADJUST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P36 CM Qty PARTS LIST P36 CM Qty Part Number DESCRIPTION P36 Part Number DESCRIPTION P36 1183202 BODY SIDE LEFT 1 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 118...

Страница 22: ...L 64 6 1183310 TUBE FLEX 1 4 x 16 LG 3 1182628 PILOT ASSY 3 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1183185 TUBE BURNER SUPPLY H 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P60 CM Qty PARTS LIST P60 CM Qty Part Number DESCRIPTION P60 Part Number DESCRIPTION P60 1183202 BODY SIDE LEFT 1 1183259 TUBE BURNER SUPPLY H 2 1183323 BODY SIDE RIGHT 1 1185226 TUBE 1 4 X 2 PILOT 2 1183332 BRACKET ORFICE 6 1187779...

Страница 23: ...FLEX 1 4 x 17 LG 4 1183686 PILOT ASSY 4 1183315 NIPPLE PIPE BLK 3 8 X 7 50 2 1183186 TUBE BURNER SUPPLY CENT 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P32 CM PT Qty PARTS LIST P32 CM Qty Part Number DESCRIPTION P32 Part Number DESCRIPTION P32 1187696 BODY SIDE 2 1183184 TUBE BURNER SUPPLY H 2 1187724 REAR BODY 1 1187779 KNOB VALVE ADJUST 2 1183332 BRACKET ORFICE 4 1187778 POLYPANEL NFR CM 2 118762...

Страница 24: ...UST 1 1182628 PILOT ASSY 2 1183310 TUBE FLEX 1 4 x 16 LG 2 1183315 NIPPLE PIPE BLK 3 8 X 7 50 1 1186531 MANUAL PLATINUM CM 1 PARTS LIST P48 CM PT Qty PARTS LIST P48 CM PT Qty Part Number DESCRIPTION P48 Part Number DESCRIPTION P48 1187696 BODY SIDE 2 1183185 TUBE BURNER SUPPLY H 2 1187750 REAR BODY 1 1183186 TUBE BURNER SUPPLY CNTR 2 1183332 BRACKET ORFICE 6 1185226 TUBE 1 4 X 2 PILOT 1 1187621 FR...

Страница 25: ...SUPPLY V 2 1008764 ORIFICE HOOD DRILL 64 6 1183264 TUBE PILOT ADJUST 1 1183686 PILOT ASSY 3 1187672 TUBE FLEX 1 4 x 20 LG 1 1187712 TUBE FLEX 1 4 x 17 LG 2 1186531 MANUAL PLATINUM CM 1 PARTS LIST P72 CM PT Qty PARTS LIST P72 CM PT Qty Part Number DESCRIPTION P72 Part Number DESCRIPTION P72 1187696 BODY SIDE 2 1183315 NIPPLE PIPE BLK 3 8 X 7 50 2 1187695 REAR BODY 1 1183186 TUBE BURNER SUPPLY CENT ...

Страница 26: ...SERVICE INFRARED CHEESE MELTER PAGE 26 OF 28 INSTALLATION AND OPERATION MANUAL 1186531 REV 0 12 05 Notes ...

Страница 27: ...INFRARED CHEESE MELTER SERVICE INSTALLATION AND OPERATION MANUAL 1186531 REV 0 12 05 PAGE 27 OF 28 ...

Страница 28: ...rability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your appliance Southbend 1100 Old Honeycutt Road Fuquay Varina N...

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