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S

ERVICE

 

500

 

S

ERIES 

R

ESTAURANT 

R

ANGES

 

P

AGE 

22

 OF 

48 O

WNER

M

ANUAL 

1188716

 

(09/07) 

T

ROUBLESHOOTING 

O

PEN

-T

OP 

B

URNERS

 

Each open-top burner should have a steady blue flame on each port of the burner. Propane burners may have a small 
amount of yellow tipping, and may make a slight popping noise when turned off. 

If the flame is rising up off of the ports, adjust the burner shutter so it is more closed. If the flame is long and yellow 
adjust the burner shutter so it is more open. 

Consult the following table and the flowchart on this page. 

Problem 

Look for - 

No burners or pilots in the range will turn on. 

– Main gas supply to range is OFF. 

Spark electrode does not spark (to light pilot). 

– Battery (inside corresponding spark module on rear of  

   of range) needs replacement. 

All burners produce excessive carbon deposits. 

– Incorrect gas type supplied to range. 

– Incorrect supply pressure. 

Only some burners in a range produce excessive carbon 

deposits. 

– Incorrect orifices.  

– Primary air not adjusted properly. 

Only some pilots produce excessive carbon deposits. 

– Pilot gas not adjusted properly. 

– Incorrect pilot orifice. 

Top burner will not come on, but oven will come on. 

– Control valve for top burner is in OFF position. 

– Pilot out. 

Open-top burner pilot will not stay ignited. 

– Pilot gas not adjusted properly. 
– Clogged orifice. 

– Draft condition. 

– Improper ventilation system. 

– Air in gas line. 

– Thermocouple bad. 

 

 

 

 

Figure 8

  

 

Troubleshooting Open-Top Burners 

 

 

Open-top burners are not working correctly. 

Check that the burners are set level in their support brackets. 

Check that each burner valve and orifice is in alignment with the corresponding burner. 

Remove each burner and check that the venturi is clean and free of buildup and debris. Also check that the 

orifice size is correct and that it is clean and free of buildup and debris. 

Check that the burners are clean and that their ports are clear. 

Remove the burner control knobs and carefully lower the valve panel. CAUTION! Convection oven models 

have wiring attached behind the panel. 

Check the pressure of the gas supply with all the gas appliances connected to the supply turned fully on. The 

inlet pressure (before entering the pressure regulator for the range) must be in the range 3.5" to 5" W.C. (0.87 

to 1.24 kPa) for natural gas, or in the range 10" to 11" W.C. (2.48 to 2.73 kPa) for propane. Adjust the 

pressure and/or capacity of the gas supply, if necessary. 

Check the pressure of the gas manifold of the range (after the gas leaves the pressure regulator for the 

range).  See page 26. 

Содержание 536A

Страница 1: ...ctions before installing and using the appliance Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read installation operation and maintenanc...

Страница 2: ...les Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier WARNING BURN...

Страница 3: ...fications 4 Operation 9 Cleaning Maintenance 13 Installation 15 Service 21 The serial plate is located on the inside surface of the kick panel see Figure 1 below Read these instructions carefully befo...

Страница 4: ...must be adequate clearance between ranges and combustible construction Clearance must also be provided for servicing and for operation Minimum Clearances Standard Oven Convection Oven Double Oven Bas...

Страница 5: ...burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure An adequate gas supply line to the range should be no smaller than the inside diameter...

Страница 6: ...below and on the next page Figure 2 A A B B C D D E E F F G G I I J J K K L L M M N N P O R R R Q Electrical Connections for ranges with convection ovens Electrical Connection Gas Connection Gas Conne...

Страница 7: ...125 664 24 610 14 25 362 26 125 664 24 610 14 25 362 3 25 82 30 25 768 24 610 6 152 560DD 26 660 26 5 673 14 356 26 660 26 5 673 14 356 3 25 82 30 25 768 560AA 2GR 560AA 2TR 26 125 664 24 610 14 25 36...

Страница 8: ...ld be installed at least 2 above the vent opening at the top of the range If the range is connected directly to an outside flue a CSA design certified down draft diverter must be installed at the flue...

Страница 9: ...ge OPERATION OF TOP BURNERS To operate a top burner turn the corresponding control knob on the front panel to the desired flame level Each top burner has its own pilot If a top burner pilot needs to b...

Страница 10: ...griddle surface with a light film of cooking oil to protect surface from moisture If a thermostatic griddle pilot needs to be lighted do the following 1 Raise griddle at front so it is approximately 8...

Страница 11: ...e the problem call for repair service TROUBLESHOOTING CONVECTION OVEN COOKING PROBLEMS If then Cakes are dark on the sides and not done in the center lower oven temperature Cake edges are too brown re...

Страница 12: ...1 oz Use temperature and time recommended by manufacturer for convection ovens for a 3 pan load 10 400 2 48 Fruit pies 46 oz frozen Use temperature and time from manufacturer s directions for convect...

Страница 13: ...ool Remove porcelain enameled oven bottom Clean by rubbing with strong detergent and Brillo pad or similar scrubber Spill overs should be cleaned from the bottom as soon as possible to prevent carboni...

Страница 14: ...r a STAINLESS scouring pad in combination with a powered cleanser Heat tint may be lessened by reducing heat to equipment during slack periods BRIGHT ANNEALED STAINLESS STEEL SURFACES To remove normal...

Страница 15: ...l gas appliances vented by either mechanical systems or ventilation hoods shall comply with 248 CMR interlocking requirements STEP 1 UNPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers sh...

Страница 16: ...ently to allow leg pads and legs to be attached For safety shore up and support the range with an adequate blocking arrangement strong enough to support the load 2 Attach the four leg pads to the bott...

Страница 17: ...ched For safety shore up and support the range with an adequate blocking arrangement strong enough to support the load 2 Attach the four leg pads to the bottom of the range using the lock washers and...

Страница 18: ...Restraint H F I G E D A B C Be sure all controls are turned off prior to disconnecting After reconnecting be sure all controls are turned off and all pilots are lit NOTICE Adequate means must be provi...

Страница 19: ...e the supply wires and the grounding wire through the strain relief fitting to the terminal block Insert the supply wires one each into the two poles of the terminal block and tighten the screws Inser...

Страница 20: ...llation of the range as follows 1 Check that all screws and bolts are tightened 2 Check that the electrical and gas connections have been made correctly 3 With the range in the position that it will b...

Страница 21: ...pe of gas and manifold pressure and compare with information listed on the serial plate This section contains troubleshooting flowcharts procedures and electric schematics to assist a qualified servic...

Страница 22: ...ontrol valve for top burner is in OFF position Pilot out Open top burner pilot will not stay ignited Pilot gas not adjusted properly Clogged orifice Draft condition Improper ventilation system Air in...

Страница 23: ...ing Remove the thermocouple from the safety valve Install a thermocouple adapter between the safety valve and the thermocouple to measure the direct current millivoltage produced by the thermocouple W...

Страница 24: ...on oven blower runs intermittently Check that there are no air flow obstructions around the range Does the problem occur only when the oven is hot No Yes Check that the blower motor air vents are not...

Страница 25: ...om the blower control switch Replace the blower control switch Check that the switch wires and terminals are secure Reconnect the power supply Use a voltmeter to measure the voltage across the center...

Страница 26: ...manometer shows correct reading 10 Repeat steps 1 and 2 11 Remove manometer fitting and replace plug in manifold 12 Turn on main gas to range and light pilots 13 Replace valve panels DISCONNECT POWER...

Страница 27: ...ER The oven burner orifice is of the fixed type sized for the specified gas supply The burner flame characteristics are controlled by varying the primary air mixer cap There should be a clear blue fla...

Страница 28: ...two marks after the OFF position 11 Turn the Bypass Screw counter clockwise until the bypass flame is about 3 4 inch 19 mm high The flames on both sides of the burner should be starting to touch abov...

Страница 29: ...ation stem Replace dial insert 7 Set dial at 400 F 205 C mark Check temperature again as instructed in steps 3 and 4 If the temperature is not within 20 F 11 C of the dial setting 400 F or 205 C it me...

Страница 30: ...SERVICE 500 SERIES RESTAURANT RANGES PAGE 30 OF 48 OWNER S MANUAL 1188716 09 07 Figure 14 Wiring Diagram for 115 Volt Models...

Страница 31: ...500 SERIES RESTAURANT RANGES SERVICE OWNER S MANUAL 1188716 09 07 PAGE 31 OF 48 Figure 15 Wiring Diagram for 208 230 Volt Models...

Страница 32: ...without Flame Failure Option 35 Open Top Burner Parts for 500 Models with Flame Failure Option 36 Piezo Spark Module Parts 37 Convection Oven Parts 38 Standard Oven Parts 40 24 Griddle Parts 42 Electr...

Страница 33: ...xternal Panel and Drip Pan Parts 3 1 2 3 Key Part Number Qty Description 1 1180744 1 SIDE PANEL LEFT 2 1180743 1 SIDE PANEL RIGHT 3 1180783 KICK PANEL FOR FULL SIZE OVENS A AND D SERIES 1188605 DRIP P...

Страница 34: ...SINGLE ASM 36 TUBE 1188670 1 SHELF SINGLE ASM 60 TRAY 1188349 1 SHELF SINGLE ASM 60 TUBE 2 1188457 1 SPLASHER 5 X 36 1181158 1 SPLASHER 10 X 36 1184141 1 SPLASHER 24 X 36 1188458 1 SPLASHER 5 X 60 11...

Страница 35: ...HOOD ORIFICE 54 LP GAS 4 1177447 3 5 PILOT ASSEMBLY FRONT 5 1177111 6 10 BURNER ASSEMBLY 6 1177448 3 5 PILOT ASSEMBLY REAR 7 1184626 3 5 PILOLT SUPPORT BRACKET 8 1184744 3 5 SPACER 9 P6016 3 5 FITTIN...

Страница 36: ...4 4 1182487 3 5 TUBE CE REAR BURNER 5 1148306 3 5 FITTING ORIFICE BODY 6 1182287 3 5 BRACKET REAR TUBE SUPPORT 7 1148301 3 5 NUT BRASS JAM 8 1008737 6 10 HOOD ORIFICE 37 NATURAL GAS 1008754 6 10 HOOD...

Страница 37: ...trol Panel Quantity Key Part Number 536 560 Description 1 1182704 3 5 SWITCH PB SPARK 2 1186452 6 10 BRACKET PIEZO ELECTRODE 3 1186454 6 10 ELECTRODE SPARK MODULE 4 1188759 3 5 BRACKET SPARK MODULE 5...

Страница 38: ...179688 1 MOTOR 1 3 HP 208 240 VOLT 1188523 1 MOTOR 1 3 HP 115VOLT 11 1181117 1 BRACKET DOOR SWITCH 12 1177567 1 SWITCH DOOR 13 1180859 1 QUADRANT ASSEMBLY 14 1188707 1 OVEN BAFFLE CO 15 1180841 2 BRAC...

Страница 39: ...ERIES RESTAURANT RANGES SERVICE OWNER S MANUAL 1188716 09 07 PAGE 39 OF 48 Figure 22 2 3 1 4 5 6 7 8 9 12 13 10 11 14 15 16 17 18 19 22 23 20 21 24 25 Convection Oven Parts See parts list on previous...

Страница 40: ...80528 2 RACK GUIDE 6660 8 CLIP RACK SUPPORT 5 1180859 1 QUADRANT ASSEMBLY 6 1164278 1 SA BURNER NATURAL GAS 1164279 1 SA BURNER LP GAS 7 1182498 1 KNOB OVEN THERMOSTAT DIAL FAHREINHEIT 8 1182497 1 BEZ...

Страница 41: ...500 SERIES RESTAURANT RANGES SERVICE OWNER S MANUAL 1188716 09 07 PAGE 41 OF 48 Figure 23 3 4 1 2 5 6 7 8 9 10 13 14 11 12 Standard Oven Parts See parts list on previous page...

Страница 42: ...24 RIGHT THERMOSTATIC 6 1162828 1 1 GRIDDLE PILOT PIPE ASSEMBLY FOR 24 GRIDDLE 7 1146906 1 1 90 ELBOW 8 P3875 1 1 1 8 X 1 4 STRAIGHT FITTING 9 1099111 1 1 1 4 CC NUT 10 1162236 1 1 PILOT TUBE 11 10991...

Страница 43: ...T RANGES SERVICE OWNER S MANUAL 1188716 09 07 PAGE 43 OF 48 Figure 24 Optional Thermostatic Griddle Controls for 24 Griddle 1 2 5 7 8 9 10 13 14 11 12 15 16 17 18 3 4 6 6 24 Griddle Parts See parts li...

Страница 44: ...cription 1 1181066 1 SWITCH OFF ON ON MOMENTARY 2 1186427 1 VALVE PANEL 460 SS SHUTOFF 3 1179908 1 BRACKET FAN SWITCH 1181067 1 CAFE SHUTOFF HARNESS ASSEMBLY 4 1181062 1 BOX 4 SQ ELEC JUNCTION 5 11810...

Страница 45: ...500 SERIES RESTAURANT RANGES OWNER S MANUAL 1188716 09 07 PAGE 45 OF 48 Notes...

Страница 46: ...500 SERIES RESTAURANT RANGES PAGE 46 OF 48 OWNER S MANUAL 1188716 09 07 Notes...

Страница 47: ...500 SERIES RESTAURANT RANGES OWNER S MANUAL 1188716 09 07 PAGE 47 OF 48 Notes...

Страница 48: ...ll recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Servi...

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