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R

ADIANT 

B

ROILER

 OWNER’S MANUAL 1199797 REV 0 (6/14)

 PAGE 14

    

OF 40

I

NSTALLATION

 

 

 CAUTION

ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS. USE ONLY SOAPY 

WATER FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. ALL 

CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE EQUIPMENT HAS BEEN PUT INTO OPERATION. 

TEST PRESSURE SHOULD NOT EXCEED 1/2 psi (3.45 kpa) or 35 mbar (14” W.C.).

S

TEP 

8

C

HECK 

T

HE 

I

NSTALLATION

1.    Check that all screws and bolts are tightened.

2.    Check electrical connection(s).
3.    Check gas connection(s).
4.    Move the appliance into the final position at which it will be operated.

5.    Check that the appliance is level. If not, adjust the legs or casters.

6.    Check that the appropriate minimum clearances are satisfied (see page 5).
7.    Check that there is sufficient clearance to fully open all doors and pull-out all broiler grid(s) and drippings drawer(s).
8.    Check that adequate ventilation (fresh air supply and hood exhaust) is available.

9.    Wipe clean all cooking surfaces.

10.  Check that nothing is obstructing the air intake openings and/or the combustion-exhaust openings.

S

TEP 

9

C

HECK 

B

ROILER 

O

PERATION

1.    Turn gas supply on. Immediately check all gas connections for leaks using soapy water.

2.    Light all pilots (see Operation section). Check all pilots for correct flame height.
3.    Turn on each of the four broiler burners one at a time and check for correct flame appearance and height at both the         

       LOW and HIGH settings.

4.    Turn all four broiler burners to the HIGH setting at the same time and check for correct flame appearance and height.

5.    Turn-off all burners and allow the broiler to cool.

S

TEP 

10

S

HUT-

D

OWN AND 

W

IPE-

C

LEAN

1.    Wipe clean all surfaces.
2.    Unless the broiler is to be placed in service immediately, shut off the gas and electricity supplies.
3.    Make sure that a copy of this manual will be available to the people who will operate and maintain the broiler.

If applicable, the vent line from the gas pressure regulator shall be installed to the outdoors in accordance with local 

codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, 

CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA-B149.2, as applicable.

An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for 

satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and 

affect burner operating characteristics. A 1/8” pressure tap is located on the manifold to measure the manifold pressure. 

The supply line to the unit should be no smaller than the inside diameter of the pipe on the equipment to which it is 

connected.

Содержание 234R

Страница 1: ...________________________ Date Purchased _____________________ Radiant Broilers 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA www southbendnc com WARNING Improper installation adjustme...

Страница 2: ...inent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier WARNING EXPLOSION AND ASPHYXIATION HAZARD In the event a ga...

Страница 3: ...s Specifications 5 Installation 9 Operation 15 Cleaning 21 Adjustments 23 Troubleshooting 27 Read these instructions carefully before attempting installation Installation and initial startup should be...

Страница 4: ...cated on the interior side of the lower front panel as shown below Figure 2 Broiler Serial Plate Location Oven Serial Plate Locations Location of Serial Plate The serial plate is located behind the ac...

Страница 5: ...tem by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Minimum clearance from combustib...

Страница 6: ...fan back on and let it run to remove any exhaust that may have accumulated during the test FREE STANDING BROILERS GAS SUPPLY The broiler is design certified for operation on natural or propane gases...

Страница 7: ...opane Installation Code CAN CGA B149 2 as applicable An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctua...

Страница 8: ...S MANUAL 1199797 REV 0 6 14 PAGE 8 OF 40 Figure 3 Free Standing Broiler Preasure Tap Location 1 8 NPT Pressure Tap 1 8 NPT PRESSURE TAP 1 8 NPT PRESSURE TAP Figure 4 Oven Base Broilers Pressure Tap Lo...

Страница 9: ...apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the car...

Страница 10: ...n required 1 Raise unit sufficiently to allow the casters to be attached For safety shore up and support the unit with an adequate blocking arrangement strong enough to support the load 2 Screw the ca...

Страница 11: ...snap hooks attach the restraining device to the bracket and the eye bolt 5 Using the cable clamp item D adjust the restraining device extended length to prevent over bending or kinking of the applian...

Страница 12: ...d to a frame member on the back of the unit INSTALLATION Installation of Restraint F G H I B C E D A STEP 3 INSTALL BROILER CERAMICS The broiler ceramic tiles must be installed before operating the br...

Страница 13: ...requires a 20 ampere supply Oven bases ordered with a 208 236V 60Hz single or three phase electrical rating are factory equipped with a two pole terminal block located behind cover plate located on t...

Страница 14: ...e Operation section Check all pilots for correct flame height 3 Turn on each of the four broiler burners one at a time and check for correct flame appearance and height at both the LOW and HIGH settin...

Страница 15: ...the following 1 Make sure that all four burner control knobs are in the OFF position 2 Turn on the main gas supply value s 3 Light the four pilots located near the front of the burners The pilot flam...

Страница 16: ...e pilots are extinguished the pilot gas supply is automatically interrupted To light the pilots do the following 1 Turn all broiler burner valves to the OFF position 2 Verify the main gas supply valve...

Страница 17: ...s Collection Drawer for Lower Broiler Lower Broiler Rack rolls out Lower Broiler Burner Controls OFF HIGH LOW Front 3 of broiler is a reduced heat holding area 3 Upper Broiler Rack Height Adjustment L...

Страница 18: ...nob to ON and close kick panel 5 Select on the thermostat the cooking temperature appropriate for the food to be cooked 6 For convection ovens select the fan speed appropriate for the food to be cooke...

Страница 19: ...Use temperature and time recommended by manufacturer for convection ovens for a 3 pan load 10 400 3 48 Fruit pies 46 oz frozen Use temperature and time from manufacturer s directions for convection ov...

Страница 20: ...t light Check pilot position Check and light the burner s pilot Check gas supply to unit Oven will not heat up Check and light the oven pilot Check gas supply to unit Blower of convection oven is not...

Страница 21: ...ior of the oven 6 Wipe clean all exterior surfaces 7 Replace the cleaned and dried drippings trays grease drawers and oven components DAILY CLEANING AND MAINTENANCE The following tasks should be perfo...

Страница 22: ...od The cleaning procedure is as follows 1 Move the broiling rack to the low position Pull out the rolling broiler rack 2 Lift out the broiler grid and clean it with a wire brush or non toxic solvent 3...

Страница 23: ...ess the rear of the oven control panel first remove the valve panel Then remove the screw that holds the top of the oven control panel in place Tilt the top of the oven control panel outward being car...

Страница 24: ...has been on about 20 minutes check oven temperature The oven door should be open for as short a time as possible Use a flashlight if necessary to see the thermometer clearly 4 Continue to check the te...

Страница 25: ...ner cone at each port Excessive primary air causes blowing the flames leaving the ports while insufficient primary air causes a soft or yellow tipped flame The oven pilot flame is adjusted by using a...

Страница 26: ...W C for natural gas and 10 W C for propane gas To check and or adjust the pressure do the following 1 Locate the pressure regulator and 1 8 pressure tap which are located in the service compartment at...

Страница 27: ...f problems in operation at initial installation check type of gas and manifold pressure and compare with information listed on the serial plate TROUBLESHOOTING FLOWCHARTS PROCEDURES AND WIRING DIAGRAM...

Страница 28: ...ect orifice Defective or incorrectly set pressure regulator Incorrect gas type Slow burner ignition Incorrect pilot flame length Incorrect pilot alignment Clogged pilot orifice Pilot will not remain l...

Страница 29: ...blem with wiring Oven will not maintain set temperature Problem with oven thermostat Problem with door switch Oven door too difficult to lift Problem with door spring Problem with door roller assembly...

Страница 30: ...ed by the thermopile The voltage should read abobe 450 millivolts If the pilot is not lit attempt to light the pilot by raising the kick panel slightly and rotating its top edge outward Press and hold...

Страница 31: ...and main gas solenoid have power Replace ignition module and attempt to ignite oven Check all wiring and connections between ignition module and solenoid If wire breaks or loose connections are not f...

Страница 32: ...lower motor air vents are not obstructed Check that the blower motor is not pressing against the wall behind the range Check for excessive grease and dust buildup on the motor Check for sources of exc...

Страница 33: ...om the blower control switch Replace the blower control switch Check that the switch wires and terminals are secure Reconnect the power supply Use a voltmeter to measure the voltage across the center...

Страница 34: ...the voltage between the black wire and the white wire Remove the wire nuts from the red white and black wires Check that the resistance across the white and black wires is approximately 1 9 ohms Check...

Страница 35: ...OWNER S MANUAL 1199797 REV 0 6 14 PAGE 35 OF 40 RADIANT BROILER Figure 17 Wiring Diagram for 120 Volt Oven Bases with Electronic Ignition TROUBLESHOOTING...

Страница 36: ...RADIANT BROILER OWNER S MANUAL 1199797 REV 0 6 14 PAGE 36 OF 40 Figure 18 Wiring Diagram for Oven Base with Standing Pilot TROUBLESHOOTING...

Страница 37: ...OWNER S MANUAL 1199797 REV 0 6 14 PAGE 37 OF 40 RADIANT BROILER Figure 19 Wiring Diagram 240V Oven Base with Electronic Ignition TROUBLESHOOTING...

Страница 38: ...RADIANT BROILER OWNER S MANUAL 1199797 REV 0 6 14 PAGE 38 OF 40 TROUBLESHOOTING Notes...

Страница 39: ...OWNER S MANUAL 1199797 REV 0 6 14 PAGE 39 OF 40 RADIANT BROILER TROUBLESHOOTING Notes...

Страница 40: ...er that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Service Agency or your...

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