South-Tek Systems N2Blast FPS-900 Скачать руководство пользователя страница 22

 

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The Leader in Nitrogen Generation Technology 

FPS-900 O&M Manual 
Revision: 2; 7/2020 

Page 22 of 29 
 

9.  Maintenance 

 

WARNING: Whenever doing any maintenance on the system, make sure to power down the 
system. Remove the front cover to gain access to the filters. 

 

 

Note: Annual Filter replacement kit part # FRP-007 

 

 

9.1.  Air Pre-Filter 

The integrated air compressor, of the 

N

2

-BLAST

®

  FPS-900, has an air intake pre-filter. It prevents 

particles from entering the compressor housing and damaging internal components. Replace this 
filter once per year or every 1000 hours, whichever comes first. To do so, remove the pre-
compressor filter cap by twisting it clockwise. Remove the old element and use a clean dry cloth to 
clean the filter bowl before installing the new element. 

 

9.2.  Air Filter replacement 

The particulate and coalescing filters, after the air compressor, are designed to capture particulate 
and moisture prior to entering the rest of the system. These filters need to be replaced once per year 
or every 1000 hours, whichever comes first. 

 

 
Follow these instructions to replace filters:  
 

1.  Turn off the unit and open the front cabinet door.

 

2.  Locate the air filters on the bracket in the middle of the cabinet. See 

Figure 7

.

 

3.  Make sure the filters are completely depressurized by checking the pressure gauge.

 

4.  Remove two filter bowls. Do so by turning them counter clockwise.

 

5.  After removing the filter bowls, rinse debris out of the bowls with warm water.

 

6.  Dry the bowls with a clean dry cloth and replace old O-rings with the ones with the kits.

 

7.  Change the filter elements:

 

a)  Particulate Element - Pull the plastic element housing out of the filter bowl. Twist off the 

black plastic cover and pull off the particulate element. Install the new element in the 
reverse order.

 

b)  Coalescing Element - Twist the coalescing element counter-clockwise. Install the new 

element in the reverse order.

 

8.  After replacing all elements and O-rings and cleaning the bowls, install the bowls back to their 

corresponding filter housings.

 

9.  Reset the controller filter alarm by pressing the down (-) button. Hold for 7 seconds. See pages 

15-16 for more details on the location or function of resetting the filter alarm.  

 

After replacing the filters, put front cover back on and power on the unit. Once powered up, the air 
compressor will turn on and start producing nitrogen. Check the filter bowls for leaks. 

 

Содержание N2Blast FPS-900

Страница 1: ...The Leader in Nitrogen Generation Technology FPS 900 Fire Protection Systems O M Manual Version 2 7 2020 2020...

Страница 2: ...4 3 Electrical Requirements 4 4 Site Specifications 5 PRODUCT INSTALLATION 9 5 1 Mounting 5 2 Installation Arrangement 5 3 Panel Layout and Gas Connections 6 SYSTEM DESIGN 13 6 1 Key Features 6 2 Spec...

Страница 3: ...designing nitrogen generators for worldwide distribution Why not produce nitrogen at your facility for a fraction of the cost versus endlessly paying for bulk liquid or delivered gas cylinders We mak...

Страница 4: ...e repair or replacement of such and in no event shall seller be liable for incidental consequential or punitive damages resulting from any such cause Seller shall not be liable for and Buyer assumes a...

Страница 5: ...rs Make sure that replacement parts meet or exceed the original parts specification Only competent individuals train and authorized can install operate perform maintenance and repair Isolate incoming...

Страница 6: ...Read the manual before installing and operating the nitrogen generator to prevent accidents and damages Contact the supplier for questions not answered in this manual Only use the FPS 900 for its desi...

Страница 7: ...mate controlled 60 80 F room Always keep N2 BLAST in an upright position or preferably in the box as shipped Read entire manual and make all connections per instructions before connecting power Keep a...

Страница 8: ...nt is greater than 50 feet consult with a piping contractor for proper line size 4 3 Electrical Requirements The N2 BLAST FPS 900 requires 120VAC 50 60hz 1ph and draws 8A 240VAC is also available thou...

Страница 9: ...LAST FPS 900 first with the provided bolts lock nuts 4 Optional If wall studs are not 16 center to center reinforce the mounting area with a 1 2 or thicker plywood prior to hanging the system Use best...

Страница 10: ...sult in bodily harm or damage to the system as well as voiding the system s warranty Item STS Part Description QTY 1 TYP1P UNIT TYP1P Unit Shown 1 2 800 133 S 100 200 Mounting Bracket 1 3 800 134 B TY...

Страница 11: ...d connections Item STS Part Description QTY 1 800 111 FPS 100 Red Tank with Label 1 2 A01 0100 A Tank Strap Assembly 1 3 A01 0100 S A Tank Manifold with 0 500 Nozzles 1 Should this handle be in the cl...

Страница 12: ...3 Audible Electrical Buzzer Audible Alarm 4 0 100 PSIG Pressure Gauge N2 Storage Tank Pressure Gauge 5 PLC System Controller 6 OD Through wall Coupling OD Drain 7 NPT Way Ball Valve AIR BYPASS TOP 8...

Страница 13: ...o filters between the compressed air and O2 separation beds the particulate and coalescing The 5 micron particulate filter catches the bulk particles and the 0 1 micron coalescing catches the remainin...

Страница 14: ...signal can be an audible visual and dry contact connection to the Building Management System BMS Power cycle the unit to reset the alarm but avoid doing this multiple times without finding the cause...

Страница 15: ...the major control functions and instrumentations associated with the nitrogen generators All programs are proprietary and password protected from the factory Do not alter any controls or instrumentat...

Страница 16: ...it is active Note resetting this will also trigger the Customer Alarm Relay for one second Blastoff Simulation Hold the Set Button for 7 seconds Passcode Screen will pop up 1 Press the Set Button one...

Страница 17: ...manual bypass mode by turning the handle on the left side of the cabinet With the handle in the Bypass Mode the bypass alarm triggers an audible and visual alarm Air n2 bypass on the screen A dry cont...

Страница 18: ...below Function Data Type Modbus RTU Address Units Status Read Write Running Standby BOOL 00012 0 Standby 1 Running R Common Alarm BOOL 00004 1 Good 0 Alarm R BlastOff Alarm BOOL 00015 0 Good 1 Alarm...

Страница 19: ...ng the Up and Down buttons 3 Press the ENT Button to confirm the entry It will bring Hold Set Screen press NEXT button to get to the analog output screen 4 20 out Using the up and down buttons buttons...

Страница 20: ...power connection is correct 3 Turn the 3 way ball valve on the generator s left side to the Nitrogen Out position 4 Open the inlet ball valve on the nitrogen storage tank 5 Close the outlet ball valv...

Страница 21: ...oss Consult with your installer if you cannot find the leakage area 8 2 1 To determine if the leak is between the Generator and the Nitrogen Tank 1 With the unit powered on close off both ball valves...

Страница 22: ...n off the unit and open the front cabinet door 2 Locate the air filters on the bracket in the middle of the cabinet See Figure 7 3 Make sure the filters are completely depressurized by checking the pr...

Страница 23: ...P The Leader in Nitrogen Generation Technology FPS 900 O M Manual Revision 2 7 2020 Page 23 of 29 Figure 7 FPS 900 Filter locations Particulate Filter Coalescing Filter Air in Pre Filter...

Страница 24: ...tions about the performance and or maintenance of the system They will be best suited to answer your questions and your quickest solution on any issues you may have If they cannot be reached contact t...

Страница 25: ...andby Mode When the pressure drops by about 7 10 psig the system should go into Run Mode and begin to refill the storage If you are out specifications we need to determine where the issue is Contact t...

Страница 26: ...add set points and alarms to trace the oxygen content in system and maintain the purity of the nitrogen gas There is two sensor options for this feature Max O2 100 Range sensor O2 PCENT PPM Trace Par...

Страница 27: ...P The Leader in Nitrogen Generation Technology FPS 900 O M Manual Revision 2 7 2020 Page 27 of 29 Figure 7 Setting screens Flow Diagram...

Страница 28: ...ction Data Type Modbus RTU Address Units Status Read Write High oxygen Alarm Percent BOOL 00108 0 Good 1 Alarm R High oxygen Alarm PPM BOOL 00117 0 Good 1 Alarm R Pressure cut in Double integer 40144...

Страница 29: ...anged to a different specification at the factory s option Any work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufa...

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