nFUSE™ LED Lightbar
nFUSE Lightbar English 0520
4.
Figure 2.
Long T-Slot Bolts 2x
1.5° Wedge
(use if necessary)
Metal Nut Bracket
Mounting Foot
Hook Bracket
Cover Door
Rubber Pad
Lock Nut
Washer
Hook Bracket
Bolt 2x
Hook Bracket
Flat Washer 2x
Plastic
Washer 2x
Retainer Plate
8-32 bolt
Short T-Slot Bolts 2x
Screws 4x
1/4" - 1/2" Gap Required
Figure 3.
Figure 1.
FIXED HEIGHT BRACKETS AND
HOOK MOUNTING (PURSUIT)
1. Attach the supplied screws to the mounting foot to
secure the rubber pad as shown in Figure 3 (on next
page.)
2. Insert the 2 plastic washers inside holes of the
provided hook brackets.
3. Keeping the lightbar level to the road, attach
mounting feet to the roof of the vehicle using the 4
supplied T-Slot bolts.
4. Place lightbar centered on the roof, and hold brackets
up to the lightbar. A 1/4" to 1/2" gap should be between
the hook bracket and front wall of the mounting foot
prior to putting any tension on the hook bracket bolt
(See Figure 4). Adjust the mounting foot position to
accomodate for this gap.
5. Tighten 4 lock nuts to secure mounting foot to
lightbar with max torque between 40-60in/lbs. DO NOT
OVERTIGHTEN!
6. Using the holes in the hook bracket as a template,
drill 4 holes in the roof using the appropriate size drill.
Secure hook bracket to roof with 4 screws on each
side.
7.
Tighten the hook bracket bolts, torque details below:
Due to different vehicle construction and mounting
locations, the torque levels for connecting hooks to the
lightbar foot may be different based on the vehicle.
A. Minimum requirement for torque should
be 10 IN/LB, with a maximum level of 45
IN/LB.*
B. When installing the bolts connecting the
hook to the lightbar foot, monitor both the
lightbar and roof of the vehicle.
C. Tighten to ensure there is no movement of
the lightbar or foot by ensuring there is no
movement either side to side, or front to rear
after the torque has been done.
The lightbar must be securely mounted to the vehicle
for safe operation.
*Deflection of the lightbar and/or the roof of the vehicle
may occur when torqueing the bolts connecting the
hook to the lightbar foot. Any deflection should be kept
at a minimum to avoid damage to the lightbar or vehicle.
NOTE: As always, it is recommended to check
the integrity of mounted lightbars on a daily
basis to ensure secure attachment to the
vehicle for continued safe operation.
8. Insert the retainer plates over the 2 bolts on each of
the hook kit brackets. Screw in the retainer plate to
the hook kit bracket using the 8-32 bolts.
9. Install the cover door over the hook bracket bolt to
finish the assembly. Place tab of one side into place
and then push the second tab into place with a flathead
screw driver.
!
WARNING
Route wires only in locations that are not subjected to
potential wear. Make sure to avoid routing wires in the
deployment area of your air bag. Refer to your vehicle’s
owner’s manual for airbag deployment zone.
FRONT
GASKET MOUNTING INSTRUCTIONS
LED MODULE
6 LED SINGLE COLOR
12 LED DUAL COLOR
A
A
B
B
C
C
D
D
E
E
F
F
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