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Soren srl
Via Pacinotti 29
20094 Corsico, MI / Italia
tel +39 02 45177.1 r.a. fax +39 02 45177.340
Email: [email protected]

REA/CCIAA 856472/MI
Cap. soc. € 832.000 i.v.
C.f./Iva 01720330156

INSTRUCTION MANUAL

FOR

N. 2 RIPPLE PUMPS

s/n : V-0067 e V-00668

•

COMMESSA: 2009573

•

CUSTOMER :

MACHINERY WORLD Ltd

Wolvey Lodge Business Centre
Cloudsley Bush Lane
Wolvey
LE10 3 HB LEICESTERSHIRE

GREAT

BRITAIN

tel. 0044-01455 220179
fax. 0044-01455221314

•

FACTORY :

Same

•

DELIVERY DATE :

December 2009

•

When requesting information about your machine always state:

•

model of the machine, serial n°, order n°.

•

Keep this manual in a safe place for future reference.

Содержание V-00668

Страница 1: ...E PUMPS s n V 0067 e V 00668 COMMESSA 2009573 CUSTOMER MACHINERY WORLD Ltd Wolvey Lodge Business Centre Cloudsley Bush Lane Wolvey LE10 3 HB LEICESTERSHIRE GREAT BRITAIN tel 0044 01455 220179 fax 0044...

Страница 2: ...omes first 3 3 Working area 3 4 Installation 3 5 Safety inspections 3 6 General safety norms 3 7 Setting up and maintenance safety 3 8 Dangers from electricity 3 9 Mechanical dangers 3 10 Dangers from...

Страница 3: ...installing the equipment Should you have any questions concerning any information contained in this manual contact SOREN s r l SOREN reserves the right to improve change or modify the construction of...

Страница 4: ...res that Machine RIPPLE PUMPS Type No 1 FAR Serial number V 0067 V 0068 conforms with the prescriptions of the Machine Directive 98 37 CE conforms with the prescriptions of the other CE Directive 2006...

Страница 5: ...ver The remedies set forth herein are exclusive Infringement Seller will not be liable for the infringement of any patent by the Buyer s use of any equipment or materials delivered Construction materi...

Страница 6: ...liquids and or containing scattered solid particles They are made up of AISI 316 stainless steel shell Resilient rotors in nitrile rubber with 316 stainless steel hub Gear case in cast iron stainless...

Страница 7: ...ducts 2 4 SPECIFICATIONS FLUIDS AND ELECTRIC ENERGY SPECIFICATIONS Model No 1 FAR Serial number V 0067 V 0068 made up of AISI 316 stainless steel sanitary shell inlet outlet 1 1 2 PV Gear case in cast...

Страница 8: ...uous acoustic pressure is less than 80 dB A maximum value of pondered instantaneous acoustic pressure C does not exceed 130 dB 2 6 ANNEX INDEX ANNEX Exploded view rotary pumps STD RI and FAR pages 1 1...

Страница 9: ...the word danger always means that there is an immediate danger with every possibility of causing serious harm to personnel or death if suggested instructions and precautions are not followed WARNING T...

Страница 10: ...yourself with the pump and its controls Never use the rotary pump when a safety device has been disconnected or a safety guard has been removed Service fluids and electricity must be switched off when...

Страница 11: ...aults must be detected while the equipment is working use every precaution in these cases as specified here below make sure your body and tooling are clear from the ground use even more precautions in...

Страница 12: ...COMPRESSED AIR Compressed air implies some inevitable risks It can conserve sufficient energy to move components even after the power has been switched off Mechanical devices working on compressed ai...

Страница 13: ...rious harm if the person comes into contact with them They are particularly dangerous for eyes skin and respiration To reduce risks to a minimum Teach all personnel using chemical products for cleanin...

Страница 14: ...C 2009573 S6 Make sure all connections and doors are closed up tight before starting the washing cycle 3 14 SAFETY NOTICES Here below are some standard notices used by Soren on rotary pumps They must...

Страница 15: ...ng and maintenance keeping in consideration the connections for required services There must be sufficient lighting in the premises The floor must be level enough to stand the machine and well drained...

Страница 16: ...surfaces for a long time 5 2 COMMISSIONING ATTENTION SOREN rotary pumps are delivered with lubricating oil in the gear case Check the level and if necessary add the kind of oil indicated in the MAINTE...

Страница 17: ...INSTRUCTIONS MANUAL mod N 1 FAR s n V 0067 V 0068 Machinery world C 2009573 F2 5 4 STOPPING Stop ratio motor gearmotor Clean and sanitize the pump by following instructions in the WASHING AND SANITIZA...

Страница 18: ...ce areas for more than 15 minutes Rinse all the surface areas thoroughly after using detergent or sanitizing products 6 1 INITIAL CLEANING Disassemble see chapter 7 the rotary pump before commissionin...

Страница 19: ...g operations Wash the rotors separately operating as described in 6 2 1 At the end of CIP operations make sure the shaft gaskets are housed correctly before re assembling the rotors Replace cover gask...

Страница 20: ...ent and lock the switch ON with a padlock the key of which must be kept by the person assigned to the work only before disassembling any part WARNING If the pump has a pneumatic vented cover never do...

Страница 21: ...on manually Repeat the operation in the other positions until the turn has been completed Albero shaft Corpo pompa pump casing You can also use a tool consisting of two concentric plastic tubes one i...

Страница 22: ...ND N2 EXTRACTOR FOR PUMPS N3 N4 AND N6 Dual unit body Disassemble product piping Remove cover from pump If the pump has a pneumatic vented cover disconnect the compressed air tube and remove vented co...

Страница 23: ...C 2009573 Hub hole with signs of wear 2 Worn rotor sides 3 Signs of rubber deterioration Replace worn rotors with new ones Rotors are always replaced in couples ATTENTION Assemble rotors onto shafts...

Страница 24: ...is dry The most common cause of wear and damage to the rotors is for the pump to work when it is dry the surfaces of the rotors could reach dangerous temperatures for the rubber after it has been work...

Страница 25: ...L Control regularly for water seeping eventually into gear case Change the oil immediately if it is highly contaminated with water LOW OIL LEVEL All models except N 0 Control oil level every week thro...

Страница 26: ...arance OPERATION PROCEDURE 1 Loosen set screws of bearing adjusting nuts loosen upper and lower bearing adjusting nuts 2 Turn the upper shaft clockwise and anti clockwise tighten the upper bearing adj...

Страница 27: ...e using a small plastic hammer if necessary remove the gasket Gear case and cover are assembled to match up together Mark them so as not to confuse the pieces with others from the same kind of pumps 5...

Страница 28: ...5 Rest the gear case on the stud bolts assemble the shafts matching up the punched gears see below diagram 6 Assemble the new gasket onto the case then re assemble cover and put screw nuts back again...

Страница 29: ...other components from gear case 2 Remove bottom plug and drain out the oil Remove the sight glass and breather plug 3 Remove stud bolts marking the position of the hexagonal stud to be able to return...

Страница 30: ...emble the bearing cups into the case and cover 5 Assemble the bearings onto shafts under pressure 6 Assemble the stud bolts The hexagonal stud must be on the top left or bottom right depending on wher...

Страница 31: ...e seal bushings Loose bearings Abrasive products Badly positioned gaskets Bearings with excessive wear Lubricating oil contaminated Excessive rotation speed or working pressure Bearings set incorrectl...

Страница 32: ...Damage to rotors Pump working dry Passage of hard solid foreign bodies through the pump Loose bearings Scored pump casing Oil leakage Obstructed gear case breather Worn oil seal Loose bearings Excess...

Страница 33: ...137709 BEARING SEAL X P 0 5 1 2 9 5 A203252 SEAL SHAFT P 0 5 1 2 10 2 A151267 ROTOR N 2 SS 57 C 18 2 AP190 SEAL OIL P 0 5 1 2 19 2 A137708 RING SEAL OIL X P 0 5 1 2 27 2 A4158 D BEARING FRONT X P 0 5...

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