Baureihe
2 625 01
2 625 02
2 625 02 i
Service Manual
SOLO
KLEINMOTOREN
GMBH
edition 4 dated 26.02.2018
Seite 2
Table of contents
1
General hints and description of the engines ............................................................ 2
2
Necessary tools ........................................................................................................ 4
3
Disassembly of the engine ........................................................................................ 5
4
Check of the individual parts ..................................................................................... 6
4.1
Cylinder heads .......................................................................................................... 6
4.2
Cylinders ................................................................................................................... 6
4.3
Piston and piston rings ............................................................................................. 6
4.4
Crankshaft ................................................................................................................ 7
4.5
Ignition system .......................................................................................................... 7
4.5.1 Engines 2625 01 and 2625 02 .................................................................................. 7
4.5.2 Troubleshooting ignition systems .............................................................................. 8
4.5.3 Wire diagrams Iskra and ducati ignition systems ...................................................... 9
4.6
Engine Control Unit (ECU) ...................................................................................... 10
4.6.1 Wire diagram ECU 2625 02 i .................................................................................. 10
4.6.2 Wire diagram redundancy system of the engine 2625 02 i ..................................... 11
4.7
Carburettor .............................................................................................................. 12
4.7.1 Specialties MIKUNI BN 38 ..................................................................................... 12
4.7.2 Specialties MIKUNI BN 38-34-55 ............................................................................ 13
4.7.3 Adjustment of the carburettors ................................................................................ 14
4.7.4 Troubleshooting at the carburettors ........................................................................ 15
4.8
Trouble shooting at the fuel injection system (only 2625 02 i) ................................ 16
4.8.1 Engine does not start .............................................................................................. 16
4.8.2 Failures during operation ........................................................................................ 16
4.8.3 Failure memory ....................................................................................................... 16
4.8.4 Software for the ECU .............................................................................................. 16
5
Assembly of the engine ........................................................................................... 18
6
Notes ....................................................................................................................... 20
1
General hints and description of the engines
This service
– manual shall give the engine specialist necessary hints for repairs and
overhauls for the engine and help him solving specific problems. General knowledge
of two-stroke-engines should be present.
This Service-manual is valid together with the engine-manual and the spare-parts-
list.
! Attention!
Because this engine is used as a certified engine for motor gliders the national
authorizations of the specific certifying staffs must be maintained.
