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Maintenance log

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected]

Marine diesel engines. Operator’s manual

DATE

HOURS

DESCRIPTION

SERVICE NAME

Содержание MINI-17

Страница 1: ...1 Sol Diesel S A C 24 Manual Marine diesel engines Operator s manual MINI 17 MINI 29 MINI 33 MINI 44 MINI 55 U_CTMT1755_EN Revision 0...

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Страница 3: ...any of the operations and keep it close at hand near the engine as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you mak...

Страница 4: ...ration at low temperatures 18 4 5 Winterization and preservation 19 4 6 Maintenance during the storage 19 4 7 Restoration of operational conditions 19 Section 5 Systems and scheduled maintenance 20 5...

Страница 5: ...ion 32 Maintenance task Exhaust gas noise and vibrations inspection 32 5 8 Electrical system 33 Control Panel 33 Battery 34 Circuit protection 34 Relays 35 Maintenance task Incandescent glow plug insp...

Страница 6: ...fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite...

Страница 7: ...s and covers before operating the engine Before working on the engine or connected equipment disable the engine as follows Set the engine controller to OFF position 1 Disconnect the power input from b...

Страница 8: ...and understand it before any operation and maintenance of the engine to ensure that it continues operating practices and maintenance procedures insurance Dangerous voltage Operate the engine only when...

Страница 9: ...the end customer the warranty shall enter into force 6 months after the date of sale Any limited warranty period that has not elapsed can be transferred to the following purchaser s Unless authorized...

Страница 10: ...gh an official installer SECTION 12 c The warranty shall not apply if the revisions and maintenance services indicated in the User and Maintenance Manuals have not been adhered to properly In case of...

Страница 11: ...ondition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of t...

Страница 12: ...esel engines Operator s manual Section 1 Engine information 1 1 Engine Identification Identification label The nameplate is located above the refrigerator for MINI 17 and MINI 29 and on top of the roc...

Страница 13: ...Operator s manual 1 2 Engine parts identification PIECE ELEMENT 1 Oil filler cap 2 Alternator 3 Cooler assy 4 Starter assy 5 Coolant drain plug 6 Gearbox control lever 7 Fuel pump 8 Fuel filter PIECE...

Страница 14: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Страница 15: ...ebolts 2 4 Storage of packed and unpacked engine If the engine is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If t...

Страница 16: ...ectly 3 Connect exhaust outlet See Section 10 Overall Dimensions i Wet exhaust outlet ii Dry exhaust outlet Seawater outlet 4 Connect siphon breaker if installed See Section 10 Overall Dimensions and...

Страница 17: ...structions that could block the flow of admission air SEAWATER PUMP PRIMING Prime the seawater pump before initial startup To prime the pump Close the seacock Remove the hose from the seawater filter...

Страница 18: ...gine is stopped Open the seawater filter cover and start the engine adding a mixture of freshwater and suitable anti freezing agent concentration see package labels until the seawater circuit is fille...

Страница 19: ...ed 11 Apply moisture repellent spray on the motor 4 6 Maintenance during the storage During the long engine storage it has to be stored inside a ventilated area and free of humidity When the engine st...

Страница 20: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Страница 21: ...I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I C...

Страница 22: ...4 2 180 2 The TDC of the compression stroke can be obtained by aligning the TDC mark on the crankshaft pulley 1 with the mark on the gear case 2 3 First align the TDC mark for the No 1 cylinder Confir...

Страница 23: ...red 2 Attach the compression pressure gauge 3 Disconnect the stop solenoid connector the fuel supply shut off and crank the engine by means of the starter and read the compression pressure gauge indic...

Страница 24: ...ther hand use oil quality no less than ACEA E5 E3 or API CH 4 SJ Other engine oils may affect warranty coverage cause internal engine components to seize and or shorten engine life Never mix different...

Страница 25: ...ry See the attached table to check the correct level of oil in the dipstick H maximum level that marks the rod L minimum level that marks the rod E Adjustment of the maximum level according to the inc...

Страница 26: ...check procedure Never overfill Overfilling may result in white exhaust smoke engine over speed or internal damage It is important to remove the dipstick to let the air out of the engine while the eng...

Страница 27: ...purge The fuel system has to have a water separator filter supplied as accessory to avoid the inlet of water in the fuel circuit According to the maintenance plan it is necessary to purge the filter...

Страница 28: ...dy in clean washing solution And if the nozzle is still bad after the tip has been washed replace the tip When installing the new tip remove synthetic resin film from the tip and slide the needle valv...

Страница 29: ...under the actual atmospheric temperature Other engine coolants may affect warranty coverage cause an internal build up of rust and scale and or shorten engine life Never mix different types of coolant...

Страница 30: ...k seawater leakages Maintenance task Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important t...

Страница 31: ...he coolant circuit 6 Start the engine and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 5 7 Inlet and exhaust system Exha...

Страница 32: ...age Replace the complete air filter if necessary It is important to ensure that the combustion air is freely supplied and freely expelled from the area Maintenance task Exhaust gas noise and vibration...

Страница 33: ...lant temperature sensor specifications two pole Operating voltage 6 24V Operating current 85mA Pmax 0 25W Operating temperature 40 C to 120 C Measuring range 40 C to 120 C Absolute max value 130 C max...

Страница 34: ...ng voltage 6 24V Operating current 0 5A Operating pressure 0 4bar 0 15bar CLOSE CIRCUIT Battery The minimum recommended battery capacity is 80 Ah However this is a general reference value since it is...

Страница 35: ...ition Maintenance task Incandescent glow plug inspection 1 Loosen nuts and then remove connection plate and glow plug 2 If the glow plug glows red when the positive wire is connected to the portion A...

Страница 36: ...tension may cause a quick wear of the belt and alternator bearings Otherwise if the belt is excessively loose or has oil and insufficient load it can cause the belt to skid Never adjust the belt tens...

Страница 37: ...manual 5 Section 6 Troubleshooting If a fault occurs in the engine proceed as follows Within the period of warranty Contact to Sol Diesel Official Service See SOL DIESEL WARRANTY Outside the period of...

Страница 38: ...noid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according...

Страница 39: ...EM Dirty or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating prop...

Страница 40: ...the air filter element GENERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which i...

Страница 41: ...er pump impeller pump sealing Clogged water cooler Clean the water cooler Low coolant level Restore normal coolant level for operation Thermostat is not operational Replace the thermostat INLET AND EX...

Страница 42: ...nical specifications Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 42 Marine diesel engines Operator s manual Section 7 Technical specificat...

Страница 43: ...me capacity of coolant circuit l 2 7 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 95 Oil pan capacity l 2 3 Lubrication system Lubrication type Forced circulation Oil...

Страница 44: ...ume capacity of coolant circuit l 3 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 98 Oil pan capacity l 3 5 Lubrication system Lubrication type Forced circulation Oil...

Страница 45: ...capacity of coolant circuit l 5 7 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 98 Oil pan capacity l 3 5 Lubrication system Lubrication type Forced circulation Oil c...

Страница 46: ...capacity of coolant circuit l 8 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 100 Oil pan capacity l 5 5 Lubrication system Lubrication type Forced circulation Oil co...

Страница 47: ...lume capacity of coolant circuit l 8 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 101 Oil pan capacity l 5 5 Lubrication system Lubrication type Forced circulation Oi...

Страница 48: ...torques Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 48 Marine diesel engines Operator s manual Section 8 Tightening torques Important nuts...

Страница 49: ...Exhaust manifold M8 x 1 25 Starter terminal M Starter terminal B M8 1 25 Stop solenoid fixing nut M30 1 5 Glow plug M10 1 25 Glow plug lead wire nut M4 0 7 N m kgf m N m kgf m M8 x 1 25 17 1 7 30 3 1...

Страница 50: ...nifold bolt M8x1 25 Starter engine terminal B M8x1 25 Solenoid fixing nut M30x1 5 Glow plug M10x1 25 Glow plug connection plate fixing nut M4x0 7 N m kgf m N m kgf m M8 x 1 25 17 1 7 30 3 1 M10 x 1 25...

Страница 51: ...Wiring diagrams Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 51 Marine diesel engines Operator s manual Section 9 Wiring diagrams...

Страница 52: ...85 86 CONECTOR 1 C1 CONNECTOR 1 C1 TRANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOCONTACTO TEMPERATURE SWITCH ETS SOLENOIDE DE PAR...

Страница 53: ...6 C1 2 C2 2 C2 4 C1 1 C1 4 C2 1 C2 5 C1 5 C1 3 C2 6 C1 6 N S N S M G D B W Violeta Purple Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Green Verde Blanco Green White Amarillo Yellow Blan...

Страница 54: ...Overall dimensions Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 54 Marine diesel engines Operator s manual Section 10 Overall dimensions...

Страница 55: ...aristas X MARGARIT FA0965 A 02 03 2016 372 5 85 5 154 5 420 67 5 100 259 354 174 368 542 230 4 210 210 DATOS T CNICOS TECHNICAL DATA 1 Manguera entrada agua salada Sea water hose intake 20mm 2 Mangue...

Страница 56: ...229 5 451 44 119 5 DATOS T CNICOS TECHNICAL DATA Manguera entrada agua salada Sea water hose intake 20mm Manguera entrada combustible Fuel hose intake 8mm Manguera retorno combustible Diesel Fuel ret...

Страница 57: ...a salada Sea water hose 20mm Manguera entrada combustible Fuel hose intake 8mm Manguera retorno combustible Fuel hose return 5mm Especificaciones del producto pueden ser modificadas sin previo aviso P...

Страница 58: ...255 67 270 5 526 17 739 3 400 8 DATOS T CNICOS TECHNICAL DATA Manguera agua salada Sea water hose 20mm Manguera entrada combustible Fuel hose inlet 8mm Manguera retorno combustible Fuel Hose outlet 5...

Страница 59: ...agua salada Sea water hose 26mm Manguera entrada combustible Fuel hose intake 8mm Manguer retorno combustible Fuel hose return 5mm Especificaciones del producto pueden ser modificadas sin previo avis...

Страница 60: ...11 Instructions to Replace and Remove When you decide to replace the engine please contact SOL S A will provide relevant instructions regarding the laws in force at the time When disposing of the who...

Страница 61: ......

Страница 62: ...propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 62 Marine diesel engines Operator s manual Section 12 Inspection prior to...

Страница 63: ...spection prior to the delivery of propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 63 Marine diesel engines Operator s manua...

Страница 64: ...Propulsion Engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 64 Marine diesel engines Operator s manual Section 13 Declaration of confo...

Страница 65: ...thorised representative or an equivalent marking This declaration of conformity is issued under the sole responsibility of the manufacturer I declare on behalf of the manufacturer that the recreationa...

Страница 66: ...ht of ticked boxes must be filled in Tick only one box per line Design and Construction of Products Annex I A Annex I A Design and Construction of Products Harmonised standards Full Application Harmon...

Страница 67: ...specified in Article 4 1 and Annex I of Directive 2013 53 EU Sr Enrique Sol Matas Chief Executive Officer MINI 55 S4L2 T e11 97 68KA 2004 26 0142 02 IDENTIFICATION OF ENGINE S COVERED BY THIS DECLARA...

Страница 68: ...k only one box per line All lines right of ticked boxes must be filled in Annex I A Design and Construction of Products Other proof of conformity See technical File Specify the harmonised 2 standards...

Страница 69: ...b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 69 Marine diesel engines Operator s manual Maintenance log Section 14 Maintenance log DATE HOURS DESCRIPTION...

Страница 70: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 70 Marine diesel engines Operator s manual DATE HOURS DESCRIPTION SERVICE NAME...

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Страница 72: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 72 Marine diesel engines Operator s manual U_CTMT1755_EN Revision 0 03 2022...

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