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41
December 2020
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Solar Stik
®
, Inc.
Operator and Maintenance Manual for the PRO-Verter S 3000
PRELIMINARY
j How to Program PRO-Verter to Match AC Source Output Current
Set the “Grid Max Current” setting to the same value as the maximum continuous output current
of the AC grid power source connected to the PRO-Verter. Set “Gen Max Current” value using the
recommended settings in Table 1. These settings are required to optimize generator/PRO-Verter
interactions and System performance. If the PRO-Verter current setting is greater than the power
source, the source will be overloaded and fault. If the PRO-Verter current setting is lower than the
power source, System performance will be reduced or not be able to support loads that fall within
the rated performance of the PRO-Verter.
Table 1. AC Power input settings for generators
24VDC PRO-Verter S 3000-120 AGS
System Con�guration, Setup, Operation, and Safety Information
Notice
KEEP IT COOL.
If used in direct sunlight, shade the PRO-Verter to reduce solar loading and
subsequent derating of PRO-Verter output.
Clean or replace PRO-Verter air intake �lters regularly to maintain optimal performance.
Spare �lters may be located behind I-Plate.
HEAT-RELATED DERATING:
Internal temperatures over
122 �F (50 �C) will signi�cantly reduce
the power the PRO-Verter can supply to charge batteries and to buffer surge loads.
DO NOT USE THE PRO-VERTER IN CONJUNCTION WITH A MODIFIED SINE WAVE AC INPUT
SOURCE.
This PRO-Verter is programmed to charge 24 VDC LiFePO batteries using a constant current/constant
4
voltage (CC/CV) charging protocol.
Voltage is not an indicator of battery state of charge.
Contact Solar Stik Technical Support if recon�guration to another battery chemistry is required.
DO NOT STORE BATTERIES IN A DISCHARGED STATE!
Always recharge batteries completely
before storage or transport.
A 24 V battery must be connected for the PRO-Verter to operate.
Solar panels, if used, should be oriented for maximum daily sun exposure.
Consult the generator manual for critical generator operation information.
The TECH PORT is for high-level maintenance and programming. Contact Solar Stik Technical Support
for information.
Quick-start Guide
Connect Hybrid System Components
Refer to diagram for recommended setup and connections.
When connecting compatible power generation sources:
TQG
� Connect ONLY to GEN COMM �1.
Ranger/Defender
single operation � Connect to GEN COMM �1 or �2.
Ranger/Defender
tandem operation � Connect to GEN COMM �1 and �2. (Use AC
PARALLEL Power Cable.)
Photovoltaic (PV) Array(s)
� Connect to SOLAR ONLY. (Multiple arrays require use of
Solar Y Cable.)
System Activation, Initialization, and Calibration
1. Activate the System.
a. Expander Pak (if equipped) - Turn on the master circuit switches.
b. PRO-Verter user interface - Press ON/OFF button on the user
interface and hold for two (2) seconds.
2. Set PRO-Verter 24-hour clock at the user interface.
a. Press the ENTER button.
b. Press the DOWN button to arrive at TIME SETTING; press ENTER.
c. Use the UP and DOWN buttons to change the value of the digit.
d. Press ENTER when the value is correct to move to the next digit.
e. Press ENTER to �nalize the setting procedure.
3. Program AC Max Current inputs. (See Hybrid System Con�guration Chart.)
a. Toggle the Generator Type switch to desired position.
b. Set the AC Maximum Input Current (= generator or grid output(s)).
i. Press the ENTER button.
ii. Press the DOWN button to arrive at INPUT SETTING.
iii. Press the ENTER button.
iv. Press the DOWN button to arrive at
GRID MAX CURRENT
.
v. Press the ENTER button and hold until number �ashes.
vi. Use the UP or DOWN button to change number.
vii. Press ENTER to move to the next digit.
viii. When correct value is entered, press and hold ENTER to save.
ix. Press DOWN to arrive at
GEN MAX CURRENT
.
x. Repeat steps v. through vii.
4. Test PRO-Verter and generator operation.
a. Toggle the GENERATOR CONTROL SWITCH(ES) to the ON position. Once the generator
has run for two (2) minutes the AC input should be quali�ed.
b. When the PRO-Verter enters CHARGING mode, RAPIDLY toggle the GENERATOR
CONTROL SWITCH(ES) to the AUTO position.
System Recovery with Overdischarged Batteries
If batteries are discharged to a �critical-low� level, the System may cease to function. There are two
(2) methods to restore a System with overdischarged batteries:
1. Connect an active generator/grid 120 VAC power source to the PRO-Verter 120 VAC Input.
Toggle and hold the System Recovery momentary switch
for two (2) minutes
to activate the
recovery circuit. Continue holding the Recovery toggle switch while pressing the user interface
ON/OFF button. Once the user interface powers up, release the System Recovery switch and the
user interface ON/OFF button. The System will begin charging the batteries within two (2)
minutes.
2. Connect an active PV array (exposed to sun) to the PRO-Verter. Turn on the PRO-Verter user
interface. Use either an active generator/grid 120 VAC source or continuous PV to charge the
batteries.
System Deactivation
Power down the user interface BEFORE disconnecting batteries. Press and hold the user interface
ON/OFF button for �ve (5) seconds and then release. The user interface will turn off.
System Con�guration Re�uirements
Operation of a Hybrid System
When operating in a high-ef�ciency HYBRID model, energy from batteries is used to support
the load(s). The total daily power required for the load(s) is generated by a renewable PV array
and/or a fuel-driven generator. The PRO-Verter S 3000 manages all system functions,
ensuring constant power to the load through proper cycling of the batteries and connected
power generation sources.
The PRO-Verter S 3000 uses battery voltage to initiate generator start and stop functions. In a
properly sized System, the batteries and generator should both cycle 1-2 times daily.
�ee �ybrid �ystem �on��uration ��art �or recommended supported �oads, �eneration
requirements, and recommended battery capacities.
Con�guration of a Hybrid System (See System Manual.)
1. Determine the total daily power requirements.
2. Establish the proper battery capacity.
3. Con�gure generator/grid AC and PV recharging.
WARNING
Shock Hazard
Do not operate the system when cables
and components are on wet ground.
Do not operate in wet environments with lid open.
I-PLATE PN: 10-1000661 REV -
Generator
Con�guration
Generator
1
Output (W)
AC Input
2
Setting (A)
Max
Recommended
3
Load-Hybrid (W)
Minimum Energy
4
Storage (kWh)
1 x 1 kW
~600
5 - 7.5
300
3.9
2 x 1 kW
~1200
10 - 15
600
5.2
1 x 2 kW
~1500
12.5 - 15
750
4.9
2 x 2 kW
~3000
25 - 30
1500
9.8
3 kW TQG
~2800
25
1400
9.2
Novatio 1kW/2kW Generator (x2)
MEP-831A TQG
or
AC Load
A
B
A
C
C
A
C
D
880 W (max) PV Array
24VDC PRO-Verter S 3000
Power Generation
Power
Management
Energy
Storage
24VDC Li Expander Pak 1300 (x3)
Inter-Connect Strip 7
Load
� Power output for reliable and ef�cient generator operation
² Programmable range for AC input MAX current
³ The recommended load for cycling System 1-2 times per day
4
Minimum energy storage requirement for recommended loads
Note:
A minimum of three (3) battery modules are required for full, rated System operational
capability.
NATO Connection
The NATO port allows connection of a NATO 24 VDC circuit to the Hybrid System's 24 V bus.
This can be in support a 24 VDC load or to allow charging from an external 24 VDC source.
Regulated 28 VDC Connection
A custom DC cable is required for connection at this port. Contact Solar Stik Technical Support
for information regarding custom cables for a particular application.
Legend
A
120 VAC Circuit
C
Gen Comm Circuit
B
24 VDC Circuit
D
PV Circuit
Hybrid System Con�guration Chart
Recommended generator AC Input Settings and Loads
Program AC Input Currents
1
Press Enter (right arrow) button.
2
Press Down button to arrive at Input Setting.
3
Press Enter button.
4
Press Down button to arrive at Grid Max Current.
5
Press Enter button and hold until number flashes.
6
Use Up or Down button to change number.
7
Press Enter to move to next digit.
8
When correct value is entered, press and hold Enter to save.
9
Press Down button to arrive at Gen Max Current.
10
Repeat steps 5 through 8.
Select Group
CHARGE CURVE
Select Group
INPUT SETTING
EVO-2224
AC output:
Standby
120.0V
<0.1 A
60.00Hz
*
*
Select Parameter
INPUT SETTING
DEFAULT FREQ
0=60Hz
Select Parameter
INPUT SETTING
GRID MAX CURRENT
20.00A
*
*
“INPUT SETTING”
Home Screen
Select Parameter
INPUT SETTING
GEN MAX CURRENT
20.00A