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Troubleshooting,

Adjustments, & Service

21

TROUBLESHOOTING

While normal care and regular maintenance will extend
the life of your equipment, prolonged or constant use
may eventually require that service be performed to allow
it to continue operating properly.

The troubleshooting guide below lists the most common
problems, their causes and remedies.

See the information on the following pages for instruc-
tions on how to perform most of these minor adjustments
and service repairs yourself. If you prefer, all of these
procedures can be performed for you by your local
authorized dealer.

WARNING

To avoid serious injury, perform maintenance on
the rider or mower only when the engine is
stopped and the parking brake engaged.
Always remove the ignition key, disconnect the
spark plug wire and fasten it away from the plug
before beginning the maintenance, to prevent
accidental starting of the engine.

TROUBLESHOOTING THE  RIDER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1.

Motion control levers not 

1. Lock motion control levers in neutral

in neutral lock positions.

lock positions.

2.

PTO (electric clutch) switch

2. Place in OFF position.

in ON position.

3.

Out of fuel.

3. If engine is hot, allow it to cool, then refill 

the fuel tank.

4.

Fuel valve closed.

4. Open fuel valve.

5.

Engine flooded.

5. Open the choke.

6.

Gas is old or stale.

6. Drain fuel & replace with fresh fuel.

7.

Battery terminals require 

7. Clean the battery terminals.

cleaning.

8.

Battery discharged or dead.

8. Recharge or replace.

9.

Wiring loose or broken.

9. Visually check wiring & replace broken or

frayed wires. Tighten loose connections.

10. Solenoid or starter motor faulty.

10. Repair or replace. See authorized dealer 

11. Safety interlock switch  

11. Replace as needed. See authorized 

faulty.

service dealer.

12. Spark plug(s) faulty, fouled

12. Clean and gap or replace.

or incorrectly gapped.

See engine manual.

13. Water in fuel.

13. Drain fuel & refill with fresh fuel.

14. Blown fuse(s).

14. Replace blown fuse(s).

Engine starts hard or runs poorly.

1.

Fuel mixture too rich.

1. Clean air filter. Check the choke.

2.

Spark plug faulty, fouled, or 

2. Clean and gap or replace.

incorrectly gapped.

(See engine manual.)

3.

Fuel filter dirty.

3. Replace fuel filter.

Engine knocks.

1.

Low oil level.

1. Check/add oil as required.

2.

Using wrong grade oil.

2. See engine manual.

Excessive oil consumption.

1.

Engine running too hot.

1. Clean engine fins, blower screen and

air cleaner.

2.

Using wrong weight oil.

2. See engine manual.

3.

Too much oil in crankcase.

3. Drain excess oil.

Engine exhaust is black.

1.

Dirty air filter.

1. Replace air filter. See engine manual.

2.

Engine choke control

2. Open choke control.

is in closed position.

Содержание Simplicity 2690474

Страница 1: ...T22500BVE2 22HP Zero Turn Rider with 50 Mower Javelin Series Simplicity Mfg No Description 2690475 RZT20440BVE2 20HP Zero Turn Rider with 44 Mower 2690474 RZT22500BVE2 22HP Zero Turn Rider with 50 Mow...

Страница 2: ...safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies i...

Страница 3: ...stability of the machine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a sl...

Страница 4: ...ange clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start...

Страница 5: ...rovide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless and deadly poison 7 Disconnect negative black cable from battery before per forming maintenance or ser...

Страница 6: ...n be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual S S A A M M P P L L E E S S A A M M P P L L E E Snapper Models Simplicity Models...

Страница 7: ...ld be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your ri...

Страница 8: ...n control levers not locked in their neutral locked positions OR With operator seated right motion control lever is moved out of its neutral locked position before left motion control lever TEST 4 BLA...

Страница 9: ...eed Control The engine speed control controls engine speed Move the engine speed control forward to increase engine speed and back to decrease engine speed Always operate at FULL engine speed Choke Cl...

Страница 10: ...O to function Transmission Release Valves The transmission release valves deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion...

Страница 11: ...allow passengers to ride on the unit Before leaving the operator s position for any reason lock the motion control levers in the neutral locked position disengage the PTO stop the engine and remove th...

Страница 12: ...tart the engine see STARTING THE ENGINE 3 Set the mower cutting height see CUTTING HEIGHT ADJUSTMENT 4 Set the engine speed control to FULL 5 Engage the PTO by pulling up on the switch 6 Move the moti...

Страница 13: ...Travel Practice Gradually move both motion control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted...

Страница 14: ...ri enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider...

Страница 15: ...uting A Arbor Blade Spindle Pulley B Stationary Idler C PTO Pulley D Tensioning Idler Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip A B ATTACHING A TRAILER The maximum weight of a towed...

Страница 16: ...heir neutral lock positions turn off the ignition remove the key and wait for all moving parts to stop 2 Lower the height adjustment lever to its lowest posi tion See CUTTING HEIGHT ADJUSTMENT 3 Pivot...

Страница 17: ...s Every 25 Hours Every 100 Hours Every 250 Hours Spring Fall Check Rider Mower for loose hardware Check Clean Engine Cooling Fins Check Adjust PTO Clutch Lubricate Rider Mower Clean Battery Cables Che...

Страница 18: ...e points shown in Figure 13 as well as the others listed in this section Grease front caster wheel axles front caster spindle bosses front axle center pivot mower deck arbors blade spindles mower deck...

Страница 19: ...ill remain level 6 Reinstall the blade Figure 16 with the tabs pointing up toward the mower deck as shown 7 Reinstall the blade washers B Figure 16 concave side up and nut C Use a wooden block A to pr...

Страница 20: ...r B Figure 18 5 Remove hoses from filter 6 Install new filter in proper flow direction in fuel line 7 Secure with hose clamps 8 Reconnect the negative battery cable when finished ENGINE MAINTENANCE Re...

Страница 21: ...an enclosed struc ture see warning Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negati...

Страница 22: ...fill the fuel tank 4 Fuel valve closed 4 Open fuel valve 5 Engine flooded 5 Open the choke 6 Gas is old or stale 6 Drain fuel replace with fresh fuel 7 Battery terminals require 7 Clean the battery te...

Страница 23: ...er cut is rough looking 1 Engine speed too slow 1 Set engine speed control to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service...

Страница 24: ...end spacing Note The bottom bolt may be accessed from beneath the fender To Adjust the Handle Height Remove the motion con trol lever mounting hardware A Figure 21 and reposi tion the lever either up...

Страница 25: ...DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or unit MOTION CONTROL LEVER FRICTION ADJUSTMENT The motion control levers should be tight when moving in...

Страница 26: ...nd jam nut B If the transmission is creeping forward turn the rod end in clockwise one or two turns to shorten the link rod E If the transmission is creeping in reverse turn the rod end out counterclo...

Страница 27: ...on control levers moved from their neutral locked positions measure the length of the compression spring F The measurement should be between 2 1 2 and 2 3 4 If not tighten or loosen the brake rod adju...

Страница 28: ...ent nuts B Figure 25 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adj...

Страница 29: ...m If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 5 Use the rear leveling nuts A Figure 29 to ad...

Страница 30: ...dware on the right side of the mower deck A Figure 32 Loosen the hardware and raise or lower the roller bar until the correct level is achieved then tighten the hardware Repeat steps 4 5 if necessary...

Страница 31: ...Y CHARGING A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem se...

Страница 32: ...irmly on the belt tensioning idler E Figure 34 in the direction indicated and remove the belt from the left arbor pulley A 5 Remove the old belt from the remaining pulleys 6 Reversing steps 4 5 instal...

Страница 33: ...ve the ignition key 2 Raise the seat The fuse holders are located on the right side of the rear seat support See Figure 36 3 Remove and check the suspected fuse or fuses If blown replace with a fuse w...

Страница 34: ...With 50 Mower Deck Simplicity 638 lbs 290 kg With 50 Mower Deck Snapper 622 lbs 282 kg NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained eq...

Страница 35: ...notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the...

Страница 36: ...INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA PRODUCTS INC McDonough GA 30253 ww...

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