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24 

Section 4 - ADJUSTMENTS & REPAIR 

 

WARNING 

DO NOT attempt any adjustments, maintenance, 
service or repairs with the engine running. Stop 
engine. Stop blade. Engage parking brake. Remove 
key. Remove spark plug wire from spark plug and 
secure away from plug. Engine and components are 
HOT. Avoid serious burns, allow all parts to cool 
before working on machine. Fuel Filler Cap and 
Vent must be closed securely to prevent fuel 
spillage. 

 
4.3
  REAR ENGINE RIDER DRIVE COMPONENTS 

4.3.1.  WHEEL BRAKE ADJUSTMENT 
Test the wheel brake on a dry concrete surface. 
When properly adjusted, the Rear Engine Rider will 
stop within 5 feet from fastest speed.  If stopping 
distance is more than 5 feet, the wheel brake should 
be adjusted as follows: 
1.  Follow WARNING statement found on this page. 
2.  Check fuel level in tank.  If over 3/4 full, remove 
tank. Refer to Section “REMOVING FUEL TANK”.  If 
3/4 or less, proceed to next step.  
3. Carefully stand Rear Engine Rider on rear 
bumper. 
4. Depress clutch/brake pedal all the way down.  
Move and hold the park brake latch over in the 
“ON” position and release the clutch/brake pedal to 
lock the park brake. See Figure 4.8. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

FIGURE 4.8 

 

5. 

Measure the distance between end of 

clutch/brake cable and bottom of housing. 

 

Measurement should be no less than 1/2” and no 
greater than 3/4”.  See Figure 4.9. 
6.  If measurement is less than 1/2” or greater than 
3/4”, loosen the two jam-nuts. See Figure 4.10. Hold 
the clutch/brake cable to the chain case bracket.  
7. Adjust cable up or down using the jam-nuts to 
obtain a distance of 1/2” to 3/4” between end of 
clutch/brake cable (adjustment shown in inset of 
Figure 4.9) and bottom of housing. See Figure 4.9. 
8. After adjustment is complete, securely tighten 
cable jam-nuts. 

 

 

 

FIGURE 4.9 

 
 
 
 
 
 

 

 

FIGURE 4.10 

 
 
 
 
 
 
 
 
 
 
 

 

DEPRESS 
CLUTCH/BRAKE 

MOVE PARKING 
BRAKE LATCH OVER 
TO LOCK 

CHAIN 
CASE 

CLUTCH 
YOKE 

HOUSING 

COTTER PIN 

1/2” TO 3/4” 

COTTER 
PIN 

CABLE END 

SPRING 

HOUSING 

CABLE 

BRAKE CABLE 

CHAIN CASE 

LOOSEN  
JAM NUTS 

Содержание E281022BE, E281222BE, E331522K

Страница 1: ... 15 15 0 HP Engine 22 Series Designation B Briggs Engine K Kohler Engine V Overhead Valve E Electric Start Thank you for buying a SNAPPER Product Before operating your machine read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful u...

Страница 2: ...he machine 1 DO NOT operate machine on slopes exceeding 10 degrees 18 grade 2 Exercise EXTREME CAUTION on ALL slopes Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID uphill starts If machine stops going uphill or tires lose traction turn...

Страница 3: ...l light 13 Move joystick if equipped SLOWLY to maintain control during speed and directional changes OPERATION Continued From Previous Column 14 Exercise CAUTION when pulling loads Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions 15 DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a dea...

Страница 4: ...wer Deck 17 Mower Blade Spindle Lubrication 17 Mower Deck Linkage Lubrication 17 Front Wheel Bearing Lubrication 18 Rear Axle Bearing Lubrication 18 Differential Chain Case Lubrication 18 19 Service Annually 19 Engine 19 Fuel Filter 19 Every Two Years 19 Storage Out of Season 20 Removing Fuel Tank 20 SECTION 4 ADJUSTMENTS AND REPAIR 21 29 Engine Adjustments Repair 21 Mower Deck Component Adjustmen...

Страница 5: ...ore operating 1 2 NOMENCLATURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER Rear Engine Rider It is recommended that all operator s of this equipment become thoroughly familiar with the controls components and operation of this machine before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals bef...

Страница 6: ...YMBOLS GUARD WARNING 29784 DO NOT operate without entire Grass Catcher or Guard in place SERIAL NUMBER EUROPEAN NOISE CONTROL 74135 EUROPEAN COMMUNITY 29776 WARNING ROTATING BLADE 22841 PATENT NUMBERS 2 9470 BLADE LEVER POSITION SYMBOLS KEY SWITCH POSITION SYMBOLS RABBIT FAST TURTLE SLOW CHOKE POSITION ENGINE SPEED CONTROL FUEL CAUTION 29113 ...

Страница 7: ...CTOR CAUTION DECAL 29839 BATTERY CAUTION DECAL 29947 BATTERY STORAGE DECAL 29948 SAFETY INSTRUCTION DECAL 35974 HEIGHT OF CUT DECAL 46218 TRACTION CLUTCH PARK BRAKE LOWEST HEIGHT OF CUT HIGHEST HEIGHT OF CUT TRANSMISSION SHIFT LEVER SYMBOLS FAST SLOW NEUTRAL REVERSE MACHINE FRONT MACHINE REAR CLUTCH BRAKE PARKING BRAKE BLADE OPERATION ...

Страница 8: ... dirt grass oil etc Keep engine air intake screen and cooling fins clear at all times 2 1 6 Check Reverse Lockout Mechanism With blade pedals depressed shift lever must not go into reverse 2 1 7 Add fuel to tank after pushing the Rear Engine Rider outside where fumes can dissipate Make sure fuel filler cap is tight and vent is open after refueling Refer to engine owner s manual for fuel specificat...

Страница 9: ...l the way down and hold while starting engine See Figure 2 5 4 Open vent on fuel filler cap by turning counterclockwise IMPORTANT Failure to open vent on the fuel filler cap can cause engine to stall See Figure 2 2 5 Move engine speed control to the choke position to start a cold engine See Figure 2 6 6 Turn key to the START position until engine starts See Figure 2 7 NOTE If after 5 seconds of cr...

Страница 10: ... shift lever in a drive position Follow starting instructions carefully 2 Make certain the Blade Lever is in the Off position See Figure 2 4 3 Press Clutch Brake Pedal all the way down move Parking Brake Latch over and release the Clutch Brake Pedal to set Parking Brake See Figure 2 8 FIGURE 2 8 4 Open vent on fuel filler cap by turning counterclockwise NOTE Failure to open vent on the fuel filler...

Страница 11: ...ine running adjust engine speed control to FAST position 2 Depress clutch brake pedal See Figure 2 11 3 Place transmission shift lever in the notch for 1 st speed See Figure 2 12 4 Release clutch brake pedal to begin desired ground speed 5 During forward motion the transmission shift lever may be placed in any desired forward speed without depressing the clutch brake pedal NOTE For best cutting re...

Страница 12: ...hould come to a complete stop in 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly 2 4 3 MOWER BLADE 1 Stop mower blade by releas...

Страница 13: ...se park brake by pushing down on the clutch brake pedal parking brake latch will move to the OFF position unassisted See Figure 2 17 FIGURE 2 17 2 5 CUTTING HEIGHT ADJUSTMENT 1 Adjust cutting height as desired to any one of five positions using deck lift lever Move deck lift lever up or down to desired cutting height and then move over to secure in the height of cut notch See Figure 2 18 FIGURE 2 ...

Страница 14: ...re is an override lever provided This lever can be pushed and held before starting the blade and will allow reverse operation until the blade pedals are released at which time the system will return to its Reverse Lockout mode This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised ...

Страница 15: ...he front wheels to lower rear of engine 2 Loosen or remove oil fill cap on engine 3 Loosen oil drain plug 4 Place a 2 quart minimum capacity container under the end of the oil drain Open oil drain See Figure 3 1 for oil drains used on the Rear Engine Riders FIGURE 3 1 5 After all the oil has drained close the drain and wipe up any oil that may have spilled See Figure 3 1 Dispose of used oil proper...

Страница 16: ...ine and blades to be operated Exercise extreme caution Clear area of loose parts tools first Only operate blades when seated in the operator s seat IMPORTANT The blade drive belt on 33 decks does not require tension adjustment If the belt becomes worn or slack it must be replaced Refer to Section BLADE DRIVE BELT REPLACEMENT FIGURE 3 4 3 2 5 BLADE BRAKE 1 Check blade brake for proper function Blad...

Страница 17: ... fluid to proper level approximately 3 16 above plates DO NOT OVERFILL 4 Reinstall battery Refer to Section BATTERY INSTALLATION 3 3 3 MOWER DECK LEVELNESS Check mower deck for proper level Adjust as required Refer to Section MOWER DECK ADJUSTMENT LEVELNESS WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remo...

Страница 18: ... with a pre lubricated sealed bearing and require no additional lubrication 2 The right rear axle bearing is lubricated by the differential lubricant and requires no grease FIGURE 3 7 3 3 9 DIFFERENTIAL CHAIN CASE LUBRICATION 1 Stand rear engine rider on its rear bumper and check the fill level plug for cracks and wear Replace fill level plug if signs of wear are visible IMPORTANT If the Rear Engi...

Страница 19: ... 1 Perform all maintenance as specified in MAINTENANCE SCHEDULE Section of this manual 3 4 2 ENGINE Perform all maintenance as specified in Engine Owner s Manual 3 4 3 FUEL FILTER Service fuel filter as instructed below on COLD ENGINE ONLY IMPORTANT To stop flow of fuel tank may be removed from bracket and set on the floor so the fuel level will be below the filter Refer to Section REMOVING FUEL T...

Страница 20: ...g all grass clippings and debris 3 6 2 Perform maintenance and lubrication as required 3 6 3 Drain fuel from fuel tank 3 6 4 Start engine and allow it to run until engine runs out of fuel This allows the carburetor and fuel system to remain clean during storage 3 6 5 Remove battery Refer to Section BATTERY STORAGE 3 6 6 Close vent on fuel filler cap 3 6 7 Carefully stand Rear Engine Rider on rear ...

Страница 21: ...lever up and over to the ON position 3 Place deck cutting height in the 3rd position Measure the belt spacing at idler pulley The distance should measure 1 1 4 but no less than 1 See Figure 4 1 FIGURE 4 1 4 If the distance is less than 1 adjust belt tension 5 Remove hairpin and flat washers from pivot stud See Figure 4 2 6 Pull front frame forward until distance between belt with blade lever ON me...

Страница 22: ...mension is less than 1 8 rotate nut counter clockwise to decrease brake tension See Figure 4 4 4 Reinstall spindle cover WARNING DO NOT operate machine until blade brake is adjusted and functioning properly If blade stop time cannot be achieved with the adjustment procedure described above take machine immediately to an authorized SNAPPER dealer FIGURE 4 4 FIGURE 4 5 4 2 3 MOWER DECK ADJUSTMENT Si...

Страница 23: ...ides of deck See Figure 4 6 8 Tighten carriage bolt and nut securely Recheck both sides of deck for correct levelness 9 Readjust rear hanger chain pivots to align with holes in support brackets See Figure 4 7 10 Remove angle iron pipe or similar object and proceed to check front to rear levelness 4 2 3 MOWER DECK ADJUSTMENT Front to Rear Levelness 28 33 Decks With the Rear Engine Rider on a smooth...

Страница 24: ...If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Depress clutch brake pedal all the way down Move and hold the park brake latch over in the ON position and release the clutch brake pedal to lock the park brake See Figure 4 8 FIGURE 4 8 5 Measure the distance between end of clutch brake cable and bottom of housing Measurement should be no less than 1 2 and no...

Страница 25: ...injuries Wear heavy gloves when working on or handling blades DO NOT use blades that show signs of wear or damage 4 4 2 BLADE SHARPENING 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Remove blade See Figure 4 12 5 Inspe...

Страница 26: ...te new belt through engine belt guide up to engine pulley See Figure 4 14 FIGURE 4 14 5 Move transmission shift lever to the neutral N position 6 Rotate clutch yoke clutch yoke shown in Figure 4 9 out with your hand and work belt between drive disc and rubber driven disc 7 To clear the primary chain case move transmission shift lever to the 5 position Route belt around drive disc and into drive pu...

Страница 27: ...es from battery terminals disconnecting BLACK Negative cable first Retain mounting bolts and nuts FIGURE 4 18 WARNING Cables must be connected to battery terminals in the proper position as show in Figure 4 17 DO NOT attempt to charge battery while installed on the Rear Engine Rider DO NOT use BOOST chargers on the battery 4 6 2 BATTERY INSTALLATION 1 Slide battery partially into battery housing 2...

Страница 28: ...to battery terminals RED to positive and BLACK to negative terminal IMPORTANT 3 16 above cell plates is the recommended level DO NOT place anything in battery other than specified electrolyte WARNING DO NOT attempt to charge battery while installed on the Riding Mower DO NOT use BOOST chargers on the battery DO NOT OVERFILL 5 Slow charge the battery at 1 amp for 2 hours to bring the battery to ful...

Страница 29: ...3 Single Bag Catcher All 28 33 Deck Rear Engine Riders 6 0944 Single Bag Catcher All 41 42 Deck Rear Engine Riders 6 0945 Twin Bag Catcher All 41 42 Deck Rear Engine Riders 6 0946 Twin Bag Catcher All 28 33 Deck Rear Engine Riders 6 0947 Bag N Wagon All 28 33 Deck Rear Engine Riders 6 0948 Thatcherizer All Series 7 Newer Riders 6 0964 Wagon Cover All 28 33 Deck Rear Engine Riders 6 1190 Weight Fro...

Страница 30: ...roken or disconnected 12 Connect starter cable If broken replace with new starter cable 13 Electrical wiring harness disconnected or broken 13 Connect or replace with new wiring harness Engine Stalls After 1 Operator not in seat 1 Sit in operator s seat Running 2 Choke control in the CHOKE position 2 Move choke control to OFF position 3 Fuel tank empty 3 Fill fuel tank with fresh fuel to proper le...

Страница 31: ...o low or high 2 Adjust cutting height 3 Engine speed too slow 3 Move throttle control to FAST position 4 Forward speed too fast 4 Move transmission shift lever to a slower speed 5 Terraced cut side to side 5 Adjust side to side level 6 Excessive deck pitch front to rear 6 Adjust front to rear pitch 7 Cutting blade s dull or damaged 7 Sharpen cutting edges or replace blade s 8 Mower belt slipping 8...

Страница 32: ... X Battery Charge Battery Page 27 28 X Tires Check Pressures Page 8 X Drive Belts Check For Wear And Tension Pages 16 21 26 X X Mower Blades Check For Wear And Damage Pages 25 X Mower Deck Clean Debris Accumulation Page 17 X X X Lubrication Points Grease or Oil Pages 17 18 X X Lubricate Chain Case Transmission Check Grease Level Pages 18 19 X X Blade Brake Stopping Time Check blade stopping for pr...

Страница 33: ... Air Lift Compatible 1 9518 25 Cutter Blade Mulching 1 6967 25 Cutter Blade Ninja Quad Edge 2 9143 28 Cutter Blade Standard Not Air Lift Compatible 3 5635 28 Cutter Blade Standard Air Lift Compatible 1 9515 28 Cutter Blade Mulching 1 6980 28 Cutter Blade Ninja Quad Edge 2 6453 Air Lift Kit 25 28 Decks 6 0480 Engine to Cutting Deck Belt 2 2252 Rubber Drive Disc 5 3103 Parts Manual for Rear Engine R...

Страница 34: ...iginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied w...

Страница 35: ...______________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ _____________________________________________________...

Страница 36: ...If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED MANUAL No 7 4391 I R 2 19 01 WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA T...

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