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20

Section 4 - REPAIR & ADJUSTMENTS 

 

WARNING 

DO NOT attempt any maintenance, adjustments or 
service with engine and blade running. STOP engine 
and blade. Disconnect spark plug wire and secure 
away from spark plug. Engine and components are 
HOT. Avoid serious burns, allow sufficient time for 
all components to cool. 

 
4.4.1.  Engine Drive Belt Replacement 
 

(Stretch Type Belts) 

 

(Continued From Previous Page) 

 

IMPORTANT: Drain fuel tank before tipping mower. 
DO NOT

 tip machine with carburetor or spark plug down. 

Oil from crankcase will saturate the air filter and cause the 
engine to be hard to start or not start at all. If 
contamination does occur, the air filter will have to be 
replaced. 
 

3.

 Remove the driven disc. Refer to Section 

“Replacing Rubber Driven Disc Ring” for driven disc 
assembly removal procedure. 

4.

  Drain fuel tank before tipping mower. Do not tilt 

mower with spark plug or carburetor down. Tilt 
mower up on its rear wheels and remove blade and 
blade hub. Assistance from another person may be 
necessary to hold mower in the tilted position. 

5. 

Hold the slotted end of the drive disc bolt with a 

screwdriver and remove the nut and internal tooth 
lock washer.  See Figure 4.17. 

6. 

Remove the belt cover located under deck. 

7.

 

 

Lift the drive disc up and remove worn belt. 

8. 

Loop one end of new belt over engine pulley and 

insert the other end through slot in deck. Refer to 
Figure 4.16. 

9.

  Loop the belt around the pulley on the bottom of 

the drive disc. 

10.

  Reinstall drive disc and retaining hardware.  

IMPORTANT:

 1) The square shoulder of the drive 

disc bolt must fit into the square hole of the bushing. 
2) The square end of bushing must fit into the 
bracket slot. 

11.

  Reinstall belt cover and tighten bolts securely. 

12.

 

Reinstall blade hub and cutter blade. 

Recommended torque for blade cap screw is 40 ft. lbs. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

PULLEY POSITION 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

FIGURE 4.17 

 

4.4.2.  Transmission Poly-V Belt Replacement 
1.

 Remove the driven disc. Refer to Section on 

“Replacing Driven Disc Rubber Ring” for procedure. 

2.

  Note the routing of the old belt around the three 

pulleys before removing it.  See Figure 4.18. 

3.

  Place new Poly-V Belt over end of hex shaft and 

onto drive pulley. 

4.

  Work belt onto top of idler pulley. 

5.

  Twist belt sideways and pull it upward between 

the differential bracket and driven pulley and then 
down into the pulley groove.  Make sure the Poly-V 
Belt is above belt guide.  See Figure 4.18. 

 

 

 

FIGURE 4.18

 

 
 

IDLER 
PULLEY 

DRIVE 
PULLEY 

DIFFERENTIAL 
BRACKET 

POLY-V 
BELT 

DRIVEN 
PULLEY

BELT GUIDE 

HEX SHAFT 

ROUTING OF POLY-V BELT 

DRIVE DISC 

SLOT IN END 
OF DRIVE DISC 
BOLT 

BUSHING 

BOLT RETAINER 

DECK BRACKET 

(PARTIALLY SHOWN)

INTERNAL TOOTH 
LOCKWASHER 

NUT 

Содержание CP215518HV

Страница 1: ...ER Product Before operating your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 4 Remember that all power equipment can be dangerou...

Страница 2: ...bt 3 Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manua...

Страница 3: ...with the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason OPERATION Continued From Previous Column 11 Before cleaning repairing or inspecting make certai...

Страница 4: ...use CAUTION when handling them 10 DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine 11 Have machine serviced by an authorized SNAPPER dea...

Страница 5: ...r 13 Engine Oil 13 Storage Procedure 13 SECTION 4 ADJUSTMENTS AND REPAIR 14 20 Mower Blade Replacement 14 Blade Sharpening 14 15 Wheel Drive Control Adjustment 15 Driven and Drive Disc Service 16 19 C...

Страница 6: ...TURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the control...

Страница 7: ...l for oil specifications 2 1 5 Add fuel to tank See Figure 2 2 Fuel mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for fuel spe...

Страница 8: ...IGHT ADJUSTMENT The height of the mower handle can be adjusted as follows 1 Loosen the three lower nuts on each lower handle as shown in Figure 2 6 2 Loosen the one nut securing each upper brace to th...

Страница 9: ...between bolt holes in engine recoil cover and bag adapter pulley bracket NOTE position standoff so that bent end is toward engine recoil cover D Flip pulley over so that flange of steel bushing is un...

Страница 10: ...2 12 2 9 REMOVING and DUMPING GRASS CATCHER Slide Closure Type 1 Grasp bag connector and bag handle as shown See Figure 2 13 2 Lift up on bag handle removing it from the mower handle Then lift up on...

Страница 11: ...for instructions Install the recycling cover and secure to the side and top of the deck with the two nuts provided on the machine Slide top portion of cover under nut secured to the deck See Figure 2...

Страница 12: ...ge on either Honda or Kawasaki models simply tip mower on its side See Figure 3 2 Drain oil through dipstick tube into a container Allow sufficient time for all oil to drain IMPORTANT Drain fuel tank...

Страница 13: ...aged replace belt before operating mower 3 2 5 CHECK TRANSMISSION POLY V BELT 1 Visually check poly v belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before o...

Страница 14: ...e Figure 4 1 4 1A Replace with new blade WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and servic...

Страница 15: ...earance between the inside of the spring hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 FIGURE 4 5 2 To adjust unhook upper spring from cable eye and...

Страница 16: ...sc Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or...

Страница 17: ...ith hole in driven disc assembly from which rod was removed NOTE Do not move pivot bracket 6 Reinstall rod as removed in step 2 Move ground speed control to slow position then back to fast position Re...

Страница 18: ...nstallation FIGURE 4 12 FIGURE 4 13 4 3 5 Replacing Bearing In Driven Disc Assembly If the driven disc bearing fails remove the driven disc assembly and replace bearing as follows 1 Remove pin and was...

Страница 19: ...stall new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut FIGURE 4 15 4 4 BELT SERVICE On these mowers the engine belt transmits p...

Страница 20: ...nder deck 7 Lift the drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and insert the other end through slot in deck Refer to Figure 4 16 9 Loop the belt around the pull...

Страница 21: ...lade 1 Service mower blade 2 Loose blade components 2 Service and tighten loose parts 3 Loose or missing air lift if equipped 3 Replace air lifts Tighten to proper torque 4 Lumpy or frayed belt 4 Repl...

Страница 22: ...e Disc Check for Wear Damage Replacement Page 16 18 X Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is prese...

Страница 23: ...ginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine...

Страница 24: ...24 PRIMARY MAINTENANCE...

Страница 25: ...25 PRIMARY MAINTENANCE...

Страница 26: ...26 PRIMARY MAINTENANCE...

Страница 27: ...27 PRIMARY MAINTENANCE...

Страница 28: ...____________________________ Retailer s Phone Number____________________________________________________ It is very important that you register your purchase with Snapper to ensure warranty coverage P...

Страница 29: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Страница 30: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Страница 31: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Страница 32: ...have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2004 SNAPPER...

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