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Smithco 78-200, Запчасти и обслуживание, Страница: 2 / 66

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Introduction

Service

Diagrams

Parts

Accessories

Reference

CONTENTS

Introduction .......................................... 1-10

Introduction ................................................................................... 1-3

Safe Practices ............................................................................. 2
Specifications .............................................................................. 3
Optional Equipment ..................................................................... 3

Service ........................................................................................ 4-11

Maintenance ............................................................................. 4-6
Overloading Debris Hopper and Vacuum Housing Wear ............... 7
Service Chart ............................................................................ 8-9
Adjustments .............................................................................. 10
Tailgate Adjustments ................................................................. 11
Storage ...................................................................................... 11

Diagrams ................................................................................... 12-15

Wiring Diagram ..................................................................... 12-13
Wiring Schematic ...................................................................... 13

Parts .......................................................................................... 16-37

Body and Frame ................................................................... 16-17
Engine and Controls ............................................................. 18-19
Pulley and Pump .................................................................. 20-21
Blower and Vacuum Housing ................................................ 22-23
Finger Reel ........................................................................... 24-25
Brush Reel ........................................................................... 26-27
Reel and Hydraulic Pump ..................................................... 28-29
Hopper .................................................................................. 30-33
78-415 2-Bank Hydraulic Valve ............................................. 34-35
Rear Axle / Electric Brake .................................................... 36-37

Accessories ............................................................................... 38-59

78-201 Replacement Brush Reel .......................................... 38-39
78-202 Replacement Finger Reel .......................................... 38-39
78-205 Remote Vacuum Hose .............................................. 40-41
78-204 5

th

 Wheel Hitch ......................................................... 42-43

78-206 Clevis Hitch ............................................................... 44-45
78-209 Ball Hitch .................................................................. 46-47
78-207 Hydraulic Lift Kit ........................................................ 48-49
78-416 3-Bank Hydraulic Valve ............................................. 50-51
78-208 Filter System ............................................................ 52-53
78-210 & 78-211 Reel and Hydraulic Pump ........................... 54-55
78-210 Nylon Brush Head ..................................................... 56-57
78-211 Rubber Finger Head ................................................... 58-59

Reference .................................................................................. 61-62

Decal List .................................................................................. 61
Quick Reference Replacement Parts ......................................... 62
Warranty ........................................................... Inside Back Cover

Содержание 78-200

Страница 1: ...SweepStar V62 with Electric Clutch 78 200 SN 78595 January 2012 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Страница 2: ...m Housing 22 23 Finger Reel 24 25 Brush Reel 26 27 Reel and Hydraulic Pump 28 29 Hopper 30 33 78 415 2 Bank Hydraulic Valve 34 35 Rear Axle Electric Brake 36 37 Accessories 38 59 78 201 Replacement Br...

Страница 3: ...thco Smithco machines have a Serial Number and Model Number Both numbers are needed when ordering parts Refer to engine manual for placement of engine serial number For product and accessory informati...

Страница 4: ...xtra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D St...

Страница 5: ...Automotive type 45 12 volt BCI Group Size 45 Cold CrankingAmps 480 minimum Ground Terminal Polarity Negative Maximum Length 9 23 cm Maximum Width 5 38 14 cm Maximum Height 9 23 cm FLUIDCAPACITY Crank...

Страница 6: ...hours or annually which ever is first and change the filter after the first 50 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 from top of the tank when fluid is cold Do not...

Страница 7: ...il with gasoline WHEELMOUNTINGPROCEDURE MACHINE WHEELS 1 Turn machine off and remove key 2 Be sure unit is on a level surface Unhitch from tow vehicle if possible 3 Block the opposite wheel then the o...

Страница 8: ...ctrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all conta...

Страница 9: ...er cores is Model 72 000 Big Vac 12 in 30 cm Model 78 200 78 500 Sweep Star V62 40 in 101 cm VACUUMHOUSINGWEAR Smithco Sweeper Vacs are fitted with a wear resistant liner in the vacuum housing This wi...

Страница 10: ...ratures maintenance should be more frequent Duplicate this page for routine use Mon Tues Wed Thurs Fri Sat Sun Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engi...

Страница 11: ...r change remote air cleaner Check the battery fluid level and cable connections Service exhaust sytem Check belt tension Check engine valve clearance and adjust if necessary Check idle speed Clean bat...

Страница 12: ...to the best of its ability To adjust belt tensioner loosen bolt holding tensioner Bring idler pulley tight to belts and turn tensioner into belts to 15 Tighten holder bolt CASTORWHEELS Install castor...

Страница 13: ...comes in contact with the hopper it will push the top of the tailgate outward in the slots in the top lift arm as the bolts slide outward in the slots As the bolts slide outward in the slots the tailg...

Страница 14: ...12 Diagrams WIRINGDRAWING...

Страница 15: ...1 5 50 359 Oil Light 1 8874 Female Bullet Connector 1 8875 Male Bullet Connector 1 8963 Heat Shrink 2 6 Plug on Engine 1 7 8975 30Amp Circuit Breaker 1 8977 Circuit Breaker Boot 1 8 22 054 Battery Ca...

Страница 16: ...14 Diagrams HYDRAULICDRAWING...

Страница 17: ...78 415 2 Bank Hydraulic Valve 1 7 78 246 Hydraulic Hose rear hyd cyl to front valve 1 8 78 248 Hydraulic Hose front hyd cyl to rear valve 1 9 13 584 Oil Tank 1 10 8917 14 Suction Hose 5 8 ID x 14 1 1...

Страница 18: ...16 Parts BODYANDFRAMEDRAWING...

Страница 19: ...pper Door 1 14 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 4 15 78 264 Left Door Arm 1 16 19 205 Spring 2 17 HB 38 16 575 Bolt 3 8 16 x 53 4 2 18 78 387 Weatherstripping Bracket 2 8979 61 Door Weatherstrip...

Страница 20: ...18 Parts ENGINEANDCONTROLSDRAWING...

Страница 21: ...3 488 Ignition Switch 1 12 HB 14 20 200 Bolt 1 4 20 x 2 2 HW 14 Washer 1 4 2 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 2 13 HSTP 14 20 075 Phillips Truss Head Machine Screw 1 4 20 x 3 4 8 HNFL 14 20 Flan...

Страница 22: ...20 Parts PULLEYANDPUMPDRAWING...

Страница 23: ...ulley 3 Groove pump 1 11 78 413 Hydraulic Pump 1 HWK 316 063 Woodruff Key 3 16 x 5 8 1 HB 38 16 150 Bolt 3 8 16 x 11 2 2 HW 38 Washer 3 8 4 HNTL 38 16 Lock Nut 3 8 16 2 12 23 006 Oil Filter 1 23 031 R...

Страница 24: ...22 Parts BLOWERANDVACUUMHOUSINGDRAWING...

Страница 25: ...075 Flange Bolt 5 16 18 x 3 4 11 HNTL 516 18 Top Lock Nut 5 16 18 11 14 78 301 Balanced Fan 1 15 78 347 Spiral Spring Pin 2 16 25 120 Handle Grip 1 17 78 243 Sweeper Boot 1 18 HBFL 38 16 075 Flange Bo...

Страница 26: ...24 Parts FINGERREELDRAWING...

Страница 27: ...1 2 x 14GA 8 21 HNTL 12 13 Lock Nut 1 2 13 4 22 72 056 Plastic Belt Guard 1 23 HST 14 20 075 Truss Head Machine Screw 1 4 20 x 3 4 4 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 4 24 42 202 Tire Wheel 4 42...

Страница 28: ...26 Parts BRUSHREELDRAWING...

Страница 29: ...8 322 Strip Brush 1 20 42 213 Axle Bearing 4 21 42 212 Castor Wheel Spacer 8 HMB 34 10 Machine Bushing 3 4 x 10GA 8 22 HNTL 12 13 Lock Nut 1 2 13 4 23 72 056 Plastic Belt Guard 1 24 HSTP 14 20 075 Tru...

Страница 30: ...28 Parts REEL HYDRAULICPUMPDRAWING...

Страница 31: ...racket 1 17 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 18 72 056 Plastic Belt Guard 1 19 HSTP 14 20 075 Truss Head Machine Screw 1 4 20 x 3 4 4 78 274 Cage...

Страница 32: ...30 Parts HOPPERDRAWING...

Страница 33: ...per 1 10 78 262 Chute 1 11 78 304 Battery Hold Down 1 HWL 14 Lockwasher 1 4 2 HN 14 20 Nut 1 4 20 2 12 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 12 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 12 13 22 07...

Страница 34: ...32 Parts HOPPERDRAWING...

Страница 35: ...386 Hopper Filter 1 33 78 382 Screen 1 34 78 385 Wear Strip Bracket 2 8946 42 Wear Strip 42 2 35 HSD 8 050 Pan Head Drill Screw 8 x 1 2 14 36 HSM 10 32 100 Machine Screw 10 32 x 1 2 HWL 10 Lockwasher...

Страница 36: ...34 Parts 78 4152 BANKVALVEDRAWING...

Страница 37: ...8 415 06 AType Spool HDS11 3 7 78 415 07 Positioner 2 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 6 11 78 415 11 Positioner 1 12 78 415 12 Check Val...

Страница 38: ...36 Parts REAR AXLE ELECTRIC BRAKE PARTS LIST...

Страница 39: ...7 16 20 nuts and lockwashers Ref 10 3 Then place the hub and drum assembly Ref 3 over the brake Be sure to install the grease seal Ref 2 and the bearing cup and cone Ref 5 as shown in the drawing 4 Pu...

Страница 40: ...38 Accessories 78 201 REPLACEMENTBRUSHREELDRAWING 78 202REPLACEMENTFINGERREELDRAWING...

Страница 41: ...1 2 6 78 321 Spiral Brush 1 78 202REPLACEMENTFINGERREELPARTSLIST REF PART DESCRIPTION QUANTITY 1 HB 38 16 125 Bolt 3 8 16 x 11 4 8 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 8 2 78 222 Mounted Bearing 2 3...

Страница 42: ...40 Accessories 78 205REMOTEVACUUMHOSEDRAWING...

Страница 43: ...Center the handle holder Ref 9 between the bends on the brush guard Ref B with the handle holder flush on the inside of the brush guard Mark the two holes and drill through the brush guard with a 9 3...

Страница 44: ...42 Accessories 78 2045TH WHEELHITCHDRAWING Do not tow on public roads...

Страница 45: ...he sweeper frame Hitch must be on the outside Use the four 1 2 13 x 11 4 bolts Ref 7 on the outside and four lock nuts on the inside Tighten all four bolts 4 Install the control panel mount Ref 3 on t...

Страница 46: ...44 Accessories 78 206CLEVISHITCHDRAWING...

Страница 47: ...st be on the outside Use the four 1 2 13 x 11 4 bolts Ref 10 on the outside and four lock nuts on the inside Tighten all four bolts 4 Install adjustment slide Ref 5 to tongue Ref 3 using the four flan...

Страница 48: ...46 Accessories 78 209BALLHITCHDRAWING...

Страница 49: ...4 bolts Ref 10 on the outside and four lock nuts on the inside Tighten all four bolts 4 Install adjustment slide Ref 5 to tongue Ref 3 using the four flange bolts 1 4 20 x 3 4 and four flange whiz loc...

Страница 50: ...48 Accessories 78 207HYDRAULICLIFTKITDRAWING...

Страница 51: ...0GA 1 5 78 365 Adapter with Orifice 1 78 364 Hydraulic Hose 1 6 HHP 18 Bridge Pin 1 8 1 7 18 169 Adapter 3 8 1 78 364 Hydraulic Hose 1 8 14 534 Hydraulic Cylinder 1 14 529 Seal Kit 1 9 HB 38 16 200 Bo...

Страница 52: ...50 Accessories 78 4163 BANKHYDRAULICVALVEDRAWING...

Страница 53: ...HDS11 2 7 78 415 11 Positioner HDM10 2 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 6 11 78 415 07 Positioner 1 12 78 415 12 Check ValveAssembly HDM1...

Страница 54: ...52 Accessories 78 208FILTERSYSTEMDRAWING...

Страница 55: ...53 Accessories 78 208FILTERSYSTEMPARTSLIST REF PART DESCRIPTION QUANTITY 1 78 288 Filter Case 1 2 78 328 Filter 1...

Страница 56: ...54 Accessories 78 210 78 211REELANDHYDRAULICPUMPDRAWING...

Страница 57: ...ket 1 17 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 18 72 056 Plastic Belt Guard 1 19 HST 14 20 075 Truss Head Machine Screw 1 4 20 x 3 4 4 HNFL 14 20 Flang...

Страница 58: ...56 Accessories 78 210NYLONBRUSHHEADDRAWING...

Страница 59: ...1 12 78 321 Spiral Brush 1 13 HNTL 12 13 Lock Nut 1 2 13 4 14 42 202 Tire and Wheel 4 42 202 01 Tire 9 x 3 5 x 4 Ply 4 42 202 02 Wheel 4 42 202 03 Cap 4 42 202 04 Bearing 8 42 202 05 Seal 8 15 78 434...

Страница 60: ...58 Accessories 78 211RUBBERFINGERHEADDRAWING...

Страница 61: ...ey 1 4 x 1 4 x 1 1 17 78 303 Finger Reel Bar 1 18 78 297 Finger Clamp 10 17 19 78 326 Finger Clamp 12 1 20 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 40 21 HG 14 28 180 Grease Fitting 1 4 28 x 180 part...

Страница 62: ...60 NOTES...

Страница 63: ...ning Hot Muffler 25 307 Decal Refueling w Gasoline Above Gas Tank 25 344 Decal 3 Star Right Side Belt Guard 25 355 Decal Tire Pressure 18 psi Rear Wheels 25 356 Decal Tire Pressure 20 psi Castor Forks...

Страница 64: ...4 529 Seal Kit 15 839 Tailgate Cylinder 14 531 Seal Kit 78 415 2 Bank Hydraulic Valve 78 415 03 Seal Kit 78 413 Hydraulic Pump 78 413 01 Seal Kit OTHERPARTS Spark Plug NGK BMR 6A or equivalent Gap 024...

Страница 65: ...fe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Prod...

Страница 66: ...cturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers...

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