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ENGINE, PUMPS AND EXHAUST DRAWING

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Содержание 15-600

Страница 1: ...Spray Star 1750 Model 15 600 SN 175G180 September 2011 Updated August 2012 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Страница 2: ...o Pump 42 43 Accessories 44 90 Plumbing 1752 System Raven 440 44 45 Plumbing 1754 System Raven 203 46 47 Controls 1752 System Raven 440 48 Control 1754 System Raven 203 49 16 524Motorized Control Valv...

Страница 3: ...uctions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the ope...

Страница 4: ...brake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention...

Страница 5: ...r SPEED Infinitely Variable 0 12 m p h 0 20 kph BATTERY Automotive type 24F 12 volt BCI Group Size 24 Cold CrankingAmps 900 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum...

Страница 6: ...r front pivot D One on the idler arm E One on the brake relay F One on each of the pedal relays G One on the shift arm ELECTRICALCONNECTIONS Use dielectric grease on all electrical connections AIRCLEA...

Страница 7: ...comes milky water contamination may be a problem 8 If either of the above conditions happen change oil immediately after fluid is cool and find the cause Take fluid level readings when the system is c...

Страница 8: ...1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D t...

Страница 9: ...engine oil Check the hydraulic fluid level Check the tire pressure Check condition of hydraulic hoses and fittings Inspect and clean the machine Inspect cooling system Check the battery fluid level an...

Страница 10: ...cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure 5 psi Check the Instrumentation I...

Страница 11: ...n If finer adjustment is needed turn clevis on brake cable to adjust length of cable MASTERBOOMSWITCH FOOTSWITCH The master boom switch located on the left floorboard is used to override the master sw...

Страница 12: ...Chart Bl Blue Br Brown Y Yellow G Green O Orange R Red B Black P Purple W White WIRINGDIAGRAM Use dielectric grease on all electrical connections To reset circuit breaker on ball valve you must discon...

Страница 13: ...ight 1 15 728 Switch Body On Off On 1 14 Left Boom 15 729 Mount Panel Middle 1 15 728 Switch Body On Off On 1 15 727 Switch Actuator No light 1 15 Pump 15 729 Mount Panel Middle 1 15 726 Switch Body L...

Страница 14: ...12 Diagrams HYDRAULICDIAGRAM...

Страница 15: ...16 Oil Filter 1 23 031 Replacement Filter 1 13 15 683 Hydraulic Hose 433 4 1 14 76 398 Hydrostatic Pump 1 15 76 197 Gear Pump 1 16 15 624 Cooler 1 17 15 684 Hydraulic Hose 58 1 PUMP DISPLACEMENT 76 39...

Страница 16: ...14 Parts BODY FRAMEDRAWING...

Страница 17: ...Back Panel 1 9 14 270 Seat 1 10 15 822 Nose Cone fiberglass 1 15 672 Decal Dash Panel 1 11 13 726 Steering Wheel Cap 1 27 077 Decal Smithco 1 12 13 718 Steering Wheel 1 13 15 751 RH Step 1 15 752 LH...

Страница 18: ...16 Parts NOSECONEDRAWING...

Страница 19: ...On Off On 1 9 Right Boom 15 725 Panel Mount End 1 15 727 Switch Actuator 1 15 728 Switch Body On Off On 1 10 17 524 Oval Headlights 2 11 10 421 Head Light Pigtail 2 12 15 301 Orbitrol 1 13 18 169 Adap...

Страница 20: ...18 Parts NOSECONEDRAWING...

Страница 21: ...1 28 15 757 Cruise Switch Plate 1 HBM 6 1 16 Metric Hex Bolt 6 1 x 16 2 29 48 187 Stub Shaft 1 30 77 207 Buzzer 1 31 15 822 Nose Cone 1 50 400 Rubber Grommet 1 32 12 017 Hour Meter 1 33 15 844 Steeri...

Страница 22: ...20 Parts FRONTAXLEDRAWING...

Страница 23: ...6 18 125 Bolt 5 16 18 x 11 4 1 HNTL 516 18 Lock Nut 5 16 18 1 16 HCP 58 175 Clevis Pin 5 8 x 13 4 1 HP 18 100 Cotter Pin 1 8 x 1 1 17 15 839 Hydraulic Cylinder 1 18 168 Elbow 2 14 531 Seal Kit 18 18 1...

Страница 24: ...22 Parts OILANDFUELTANKDRAWING...

Страница 25: ...15 23 031 Replacement Filter 1 16 8 688 Canister Moun Bracket 1 HSTP 14 20 075 Truss head Bolt 1 4 20 x 3 4 2 17 8 689 Carbon Canister 1 8800 22 Fuel Line 1 4 x 22 canister to Air Cleaner 1 8800 72 F...

Страница 26: ...24 Parts SEATPANEL DRAWING...

Страница 27: ...12 14 15 786 Hood Rod 1 HW 38 Washer 3 8 4 HP 18 075 Cotter Pin 1 8 x 3 4 2 15 80 020 Choke Cable 1 16 34 160 Throttle Cable 1 34 160 01 Inner Cable 1 17 15 711 Front Panel 1 HBFL 516 18 075 Flange Bo...

Страница 28: ...26 Parts ENGINE PUMPSANDEXHAUSTDRAWING...

Страница 29: ...ow 1 13 23 188 Male Connector 1 14 17 566 Tailpipe 1 HB 516 18 200 Bolt 5 16 18 x 2 1 HNFL 516 18 Flange Lock 5 16 16 1 15 HB 38 16 125 Bolt 3 8 16 X 11 4 2 HNFL 38 16 Flange Lock 3 8 16 2 16 76 197 G...

Страница 30: ...28 Parts ENGINE PUMPSANDEXHAUSTDRAWING...

Страница 31: ...8 Lock Nut 5 16 18 4 29 HB 12 13 300 Bolt 1 2 13 x 3 3 30 60 168 Spacer 3 31 60 107 Rubber Insulator 6 32 15 678 Engine Plate 1 33 76 484 Engine Briggs Stratton 31HP 1 76 487 Engine Oil Filter 1 21 16...

Страница 32: ...30 Parts SPRAYPUMPDRAWING...

Страница 33: ...0 15 704 Belt 1 11 15 688 Cooler Panel 1 12 HB 14 20 075 Bolt 1 4 20 x 3 4 4 HW 14 Washer 1 4 4 13 18 202 Elbow 1 14 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 15 18 190 Tee 1 16 18 168 3 8 Straight...

Страница 34: ...32 Parts TANKDRAWING TURBO QUADAGITATORDRAWING...

Страница 35: ...Pump 1 18 33 494 Male Elbow 2 19 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HNFL 12 13 Flange Nut 1 2 13 4 20 16 156 Elbow 1 21 16 194 11 4 Anti Vortex Fitting part of tank 1 22 8954 30 Clear Hose 3 16 1 23 33...

Страница 36: ...34 Parts PARKBRAKEANDREARAXLEDRAWING...

Страница 37: ...Pad Kit 1 10 76 239 Brake Disc 5 hole 2 11 76 238 Wheel Motor 2 HMB 12 14 Machine Bushing 1 2 x 14GA 4 12 HB 12 13 800 Bolt 1 2 13 x 8 4 HNFL 12 13 Flange Lock Nut 1 2 13 4 13 HB 12 13 750 Bolt 1 2 13...

Страница 38: ...36 Parts 15 301 ORBITROL DRAWING...

Страница 39: ...16 15 301 05 Spacer 1 17 15 301 04 Gerotor 1 18 O Ring 1 19 Seal 1 20 15 301 03 End Cap 1 21 15 301 02 Cap Screw 7 15 301 01 Seal Kit 15 301 ORBITOR SPECIFICATIONS Maximum System Pressure 1015 psi 70...

Страница 40: ...38 Parts 76 398 HYDROSTATIC PUMP DRAWING...

Страница 41: ...77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 77 239 12 Key 1 17 77 239 13 Gasket 1 18 77 239 14 Back Plate 1 19 33 058 27 Dowel Pin 2 20 60 343 23 Bearing 1 21 77 239...

Страница 42: ...40 Parts 76 197EATONGEARPUMPDRAWING...

Страница 43: ...7 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft comes w...

Страница 44: ...42 Parts 16 998HYPROPUMPDRAWING...

Страница 45: ...con Carbide 1 8 16 966 06 Slinger Ring 1 9 16 998 06 Mounting Flange 1 11 16 998 07 Bolt 4 12 16 966 10 Ball Bearing 2 13 16 998 08 Key 1 14 16 998 09 Pump Shaft 1 15 16 822 20 Key 1 16 16 966 13 Bear...

Страница 46: ...44 Accessories 1752PLUMBINGDRAWING RAVEN440...

Страница 47: ...Series Clamp 2 17 15 738 Flanged Ball Valve 1 18 15 808 Flange Hose Barb Straight 1 19 8896 66 1Suction Hose 66 1 18 116 Hose Clamp 1 18 040 Hose Clamp 1 20 16 156 Elbow 3 21 18 372 3 Way Valve 1 18 3...

Страница 48: ...46 Accessories 1754PLUMBINGDRAWING RAVEN203...

Страница 49: ...1 17 15 737 Flanged Strainer 1 16 968 03 Screen 50 mesh 1 18 15 735 50 1 FTP Fitting 1 19 15 808 Flange Hose Barb Straight 1 20 15 738 Fllanged Ball Valve 1 21 8897 66 11 4 Discharge Hose 66 1 18 116...

Страница 50: ...Control Valve 1 8 18 373 Flow Meter 1 9 15 369 Console Control Cable 1 10 33 271 Fuse Block 1 11 33 562 Auto Blade Type Fuse 40 amp 1 12 33 508 Auto Blade Type Fuse 15 amp 1 13 33 509 Master Boom Flo...

Страница 51: ...ing 1 7 16 958 02 Fuse Holder 1 16 525 03 Fuse 15 AMP 1 8 16 895 Pressure Switch 1 9 16 958 04 CableAssembly 8ft Enclosure Hook Up 1 10 16 958 05 Union Fitting 1 11 16 524 Motorized Control Valve 1 12...

Страница 52: ...or if the printed circuit board is corroded Before reassembling valve remove the coupler shaft from the valve body Apply Loctite to coupler shaft and woodruff key Place the coupler shaft Ref 7 and th...

Страница 53: ...37STRAINERDRAWING REF PART DESCRIPTION QUANTITY 1 15 737 01 Strainer Head 75 Series 1 2 16 968 03 50 MEsh Strainer 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1...

Страница 54: ...1 6 15 552 27 Stem Stainless Steel 1 7 15 552 05 O ring Viton 3 8 15 517 16 Body Nylon 1 9 15 517 17 Dust Plug Felt 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gask...

Страница 55: ...53 Accessories NOTES...

Страница 56: ...54 Accessories 17 58518 HDSUPERBOOMDRAWING...

Страница 57: ...e Pin w Spacer 2 HMB 58 14 Machine Bushing 2 HP 18 100 Cotter Pin 1 8 x 1 2 HB 516 18 075 Bolt 5 16 18 x 3 4 2 17 17 528 Boom Center 1 18 HSSQS 38 16 150 Square Head Set Screw 3 8 16 x 11 2 2 19 18 23...

Страница 58: ...56 Accessories 17 58518 HDSUPERBOOMDRAWING...

Страница 59: ...leeve 4 32 17 535 Clean Load Mount 1 33 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 8 16 2 34 HB 12 13 300 Bolt 1 2 13 x 3 2 HNTL 12 13 Lock Nut 1 2 13 2 35 17 593 Limit Hinge LH 1 17 598 Tor...

Страница 60: ...b 4 18 040 Hose Clamp 3 2 8887 19 Orange PVC Hose 3 4 x 19 7 18 040 Hose Clamp 14 3 18 416 Double Barb 7 4 33 506 Nozzle body see nozzle drawing 11 5 18 415 3 4 T Hose Barb 1 6 8887 2 5 Orange PVC Hos...

Страница 61: ...b 4 18 040 Hose Clamp 3 2 8887 19 Orange PVC Hose 3 4 x 19 8 18 040 Hose Clamp 16 3 18 416 Double Barb 8 4 33 506 Nozzle body see nozzle drawing 12 5 18 415 3 4 T Hose Barb 1 6 8887 2 5 Orange PVC Hos...

Страница 62: ...60 Accessories 17 58020 HDSUPERBOOMDRAWING...

Страница 63: ...4 12 17 532 Right Boom Arm 1 13 HSSQS 38 16 150 Square Head Set Screw 3 8 16 x 11 2 2 14 33 506 Body see nozzle drawing 12 HB 516 18 075 Bolt 5 16 18 x 3 4 12 HNFL 516 18 Flange Lock Nut 5 16 18 12 1...

Страница 64: ...62 Accessories 17 58020 HDSUPERBOOMDRAWING...

Страница 65: ...18 100 Bolt 5 16 16 x 1 8 HW 516 Flat Washer 5 16 8 HNTL 516 18 Lock Nut 5 16 18 8 31 17 587 Boom Lock 2 32 42 116 Rubber Insert 4 33 8803 2 75 Trim Lace 23 4 2 34 17 588 Lock Hinge RH 1 35 17 597 To...

Страница 66: ...ooms multiply quantity by 12 Quantity is per nozzle body For 18 booms multiply quantity by 11 Quantity is per nozzle body For 15 booms multiply quantity by 9 Nozzles are located 20 51 cm apart on the...

Страница 67: ...1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Insta...

Страница 68: ...66 Accessories 16 906ELECTRICHOSEREELDRAWING...

Страница 69: ...sher 5 16 4 15 33 252 Switch and Solenoid Brkt 1 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 HWL 516 Lockwasher 5 16 2 HN 516 18 Nut 5 16 18 2 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516 1...

Страница 70: ...INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 heat...

Страница 71: ...ved HOSE REPLACEMENT PROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked 2 Remove...

Страница 72: ...70 Accessories 16 129MANUALHOSEREELDRAWING...

Страница 73: ...x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 08 Lock Pin Assembly 1 16 HB 516 18 075 Bolt 5...

Страница 74: ...72 Accessories 14 308HOSEREELMOUNT FORHDBOOMS...

Страница 75: ...t the lines 2 Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines 3 Remove key from ignition set park brake an...

Страница 76: ...removed Reinstall clamp and o ring and tighten The cap will not be used again 2 Install a 15 736 Elbow onto the top of the reducer with a 15 740 clamp Ref 3 and O ring Rotate it 90 so it points to the...

Страница 77: ...Handle can be positioned so it clears the other hoses by rotating it before the clamp is tightened Tighten clamp when ball valve is in the position you wanted 3 Install the 15 736 Elbow Ref 4 on top...

Страница 78: ...ge Bolt 5 16 18 x 3 4 1 4 HN 14 20 075 Hex Bolt 1 4 20 x 3 4 2 HBFL 14 20 Flange Lock Nut 1 4 20 2 5 15 755 Mount Plate 1 A 14 291 04 Tank Bracket 2 B 14 284 02 CapAssembly 1 C Blue Tube 1 D Clear Tub...

Страница 79: ...DESCRIPTION QUANTITY 1 14 291 03 Compressor 1 2 15 504 04 Wiring Harness 1 3 14 291 05 Switch Box 1 33 508 Fuse 1 15 506 02 Center Switch 1 14 291 14 Switch 1 4 15 509 Power Cable 1 5 33 271 Fuse Bloc...

Страница 80: ...78 Accessories 17 505FOAMMARKERFOR1750DRAWING...

Страница 81: ...t Plate Ref 5 to the Tank Carrier 4 Place Foamer unit Refs A G on the Mount Plate Ref 5 and bolt in place with four 5 16 18 x 3 4 Flange Bolts and 5 16 18 Flange Lock nuts Ref 1 Foamer must be placed...

Страница 82: ...80 Accessories FOAMER NOZZLEMOUNT HOSEGUARDMOUNTDRAWING...

Страница 83: ...me steps for the clear tube and tube nut 6 Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the...

Страница 84: ...14 291 02 Tank 1 3 14 291 01 Black Cover 1 14 291 03 Compressor Complete 1 4 14 284 02 CapAssembly 1 5 14 291 04 Tank Bracket 1 6 14 291 05 Double Switch Box 1 7 15 511 Foam Nozzle 1 8 15 510 01 Nozzl...

Страница 85: ...TITY 1 15 511 01 Foam Nozzle Inlet Body 1 15 511 02 Foam Sponge 1 15 511 10 Plastic Screen 1 2 Hose Clamp 1 3 Drop Tube 1 4 15 511 08 Long Foam Sponge 1 5 15 511 09 Stainless Steel Screen 1 6 Hose Cla...

Страница 86: ...e the sprayer control valve 2 Clamp the mount bracket to the roll bar post approximately 19 up from the mount foot and then mark the holes onto the tube with a center punch Drill the two holes using a...

Страница 87: ...chine 1 5 16 961 1 Adapter Quick Coupler already on machine 1 6 16 851 1 Nipple 1 7 18 448 1 Ball Valve 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 The DLJ...

Страница 88: ...18 4 7 15 816 Mixer Mount 1 8 8897 88 11 4 Discharge Hose 88 1 11 HB 38 16 300 Hex Bolt 3 8 16 x 3 1 HNTL 38 16 Lock Nut 3 8 16 1 12 16 971 Fitting 45 1 inside is part of tank 1 13 16 945 Fitting par...

Страница 89: ...5 Route the 88 hose to the back of the sprayer so it connects over the top of the left boom support tube 6 Install Mixer Mount Ref 7 onto the left hand side of the center boom section The Mount will...

Страница 90: ...88 Accessories 15 620CHEMICALCLEANLOAD PARTSDRAWING...

Страница 91: ...20 2 17 Bolt 1 4 20 x 3 4 SS 2 18 15 620 01 Frame Back Mount 1 19 Screw 10 24 x 375 2 20 15 620 11 Elbow 1 2 2 21 15 620 10 Valve SS Tank Rinse 1 22 15 620 09 HB 1 2 MNPT x 1 2 HB 2 23 15 620 05 HB T...

Страница 92: ...er Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position 1...

Страница 93: ...l Control Panel Right Control Panel 15 672 Decal Dash Dashboard 15 719 Decal Speed Control Left Control Panel 16 228 Decal Towing Front Seat Panel 25 279 Decal Hot and Moving Parts Cooler Mount 25 307...

Страница 94: ...841497 Safety Filte Cartridge Briggs 821136 Key Switch Key Set Spray Pump Belt Power Steering Orbital Motor Seal Kit Hydraulic Cylinder Seal Kit Wheel Motors Seal Kit Hydrostatic Pump Seal Kit Gear Pu...

Страница 95: ...fe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Prod...

Страница 96: ...cturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers...

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