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SY3000*-OMJ0003-A 

Operation of actuator   

 

When an actuator, such as a cylinder, is to be driven using a valve, take 
appropriate  measures  to  prevent  potential  danger  caused  by  actuator 
operation     

Intermediate stopping

 

  

 

When  a  3position  closed  center  valve  is  used  to  stop  a  cylinder  at 
intermediate  position,  accurate  stopping  of  the  piston  in  a 
predetermined position is not possible due to the compressibility of air. 
Furthermore, since valves and cylinders are not guaranteed for zero air 
leakage,  it  may  not  be  possible  to  hold  stopped  position  for  an 
extended  length  of  time.  Contact  SMC  if  it  is  necessary  to  hold  a 
stopped position for an extended time.     

 

Effect of back pressure when using a manifold.

 

  

 

Use  caution  when  valves  are  used  on  a  manifold,  an  actuator 
malfunction  due  to  back-pressure  may  occur.  Special  caution  must  be 
taken  when  using  3  position  exhaust  center  valve  or  when  driving  a 
single  acting  cylinder.  To  prevent  a  malfunction,  implement  counter 
measures such as using a single EXH spacer assembly or an individual 
exhaust manifold.         

④Holding of pressure(including vacuum)

Holding of pressure(including vacuum)

Holding of pressure(including vacuum)

Holding of pressure(including vacuum) 

  

 

  

Since  valves  are  subject  to  air  leakage,  they  cannot  be  used  for 
applications such as holding pressure (including vacuum) in a pressure 
vessel.   

Cannot be used as an emergency shut off valve, etc.

 

  

 

The  valves  presented  in  this  operation  manual  are  not  designed  for 
safety  applications  such  as  an  emergency  shut  off  valve.  If  the  valves 
are  used  in  this  type  of  system,  other  reliable  safety  assurance 
measures should also be adopted.

 

Maintenance space

 

  

 

The installation should allow sufficient space for maintenance activities 
(removal of valve, etc.).

 

Release of residual pressure

 

  

 

Provide a residual pressure release function for maintenance purpose. 
Especially  in  case  of  3  position  closed  center  valve  or  perfect  valve, 
ensure the release of residual pressure between valve and cylinder. 

 

Vacuum applications

 

  

 

When a valve is used for vacuum switching, etc. take measures against 
the  suction  of  external  dust  or  other  contaminants  from  vacuum  pads 
and exhaust ports, etc. Moreover, an external pilot type valve should be 
used  in  this  case.  Contact  SMC  in  case  of  an  internal  pilot  type  or  air 
operated valve, etc. 

About

    

using the double solenoid type 

    When  using  the  double  solenoid  type  for  the  first  time,  actuators  may 

travel  in  an  unexpected  direction  depending  on  the  switching  position 
of a valve. Implement countermeasures not to occur any danger by the   
actuator’s operation.   

About ventilation 

    When it is used inside a sealed control panel, etc. provide ventilation to 

prevent a pressure increase caused by exhausted air inside the control 
panel or temperature rise caused by the heat generated by valve. 

 

 

 

-4- 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

SY

SY

SY

SY

    

Series

Series

Series

Series

 

Port Solenoid Valve

Precautions

    

Be sure to read before handing.

 

Selection 

Warning 

 

 

Caution 

Design 

Warning 

OFF 

P

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Current leakage 

V

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Valve

 

Switching device 

 

  

 

Momentary energizatuon

 

  

 

If  a  double  solenoid  valve  will  be  operated  with  momentary 
energization,  it  should  be  energized  for  at  least  0.1  second. 
However, depending on the secondary load conditions, it should 
be  energized  until  the  cylinder  reaches  the  stroke  end  position, 
as there is a possibility of malfunction otherwise.   

 

  

 

Leakage voltage   

When using a resistor in parallel the switching element or using a 
C-R  element  (surge  voltage  suppressor)  for  protection  of  the 
switching element, note that leakage voltage will increase due to 
leakage current flowing through the resistor or C-R element. Limit 
the amount of residual leakage voltage to the following values. 

 

 

Confirm the specifications

 

  

 

The  products  presented  in  this  operation  manual  are 
designed  only  for  use  in  compressed  air  systems  (including 
vacuum).    Do not operate at pressures or temperatures, etc. 
beyond  the  range  of  specifications,  as  this  can  cause 
damage  or  malfunction.  (Refer  to  specifications.)  Contact 
SMC when using a fluid other than compressed air (including 
vacuum).

 

Long period of continuous energization

 

Continuous  energization  of  the  valve  for  extended  periods  of 

time  may  have  an  adverse  effect  on  the  solenoid  valve 
performance and the peripheral equipment due to temperature 
rises caused by the heat generation of the coil. Please consult 
SMC  if  valves  will  be  continuously  energized  for  extended 
periods  of  time  or  the  energized  period  per  day  will  be  longer 
than the de-energized period. It is also possible to shorten the 
energization period by using valves of the N.O. (normally open) 
type. 

When  solenoid  valves  are  mounted  in  a  control,  employ 

measures to radiate excess heat, so that temperatures remain 
within  the  valve specification  range.  Use special caution  when 
three or more stations sequentially aligned on the manifold are 
continuously  energized  since  this  will  cause  a  drastic 
temperature rise. (As for AC specifications, since the applicable 
merchandises  are  ready  to  provide  separately,  please  contact 
SMC.)               

 

DC coil: Should be 3% or less of the rated voltage   
AC coil: should be 8% or less of the rated voltage

 

 

Содержание SY 5000 Series: SY7000 Series

Страница 1: ...Doc No SY3000 OMJ0003 A Solenoid Valve PRODUCT NAME SY3000 5000 7000 9000 Series Pilot Valve V100 MODEL Series...

Страница 2: ...ents Safety Instructions 2 3 Precautions on Design 4 Selection 4 5 Mounting 5 Piping 6 Wiring 6 Lubrication 6 Air Supply 6 7 Operating Environment 7 Maintenance 7 Specific Product Precautions 8 31 Tro...

Страница 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Страница 4: ...ibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product...

Страница 5: ...ection depending on the switching position of a valve Implement countermeasures not to occur any danger by the actuator s operation About ventilation When it is used inside a sealed control panel etc...

Страница 6: ...the pressure drop caused by the air blowing can have an effect on the internal pilot type valves Moreover when compressed air within the pressure range of the established specifications is supplied t...

Страница 7: ...ne oil without additives ISO VG32 However once lubrication is applied it must be continued as loss of the original lubricant may lead to malfunction Contact SMC regarding class 2 turbine oil with addi...

Страница 8: ...lfunction or damage of machinery or equipment may occur Equipment removal and supply exhaust of compressed air When eqipment is removed first confirm that measures that measures are in place to preven...

Страница 9: ...is not turned it can be operated the same way as the non locking type When operating the locking type D with a screw driver turn it gently using a watchmarkers screw driver Torque Less than 0 1N m Ca...

Страница 10: ...wires does not interfere with the socket contact part Contact SMC for a special crimping tool 3 Connection Disconnection of Socket with lead Wire 1 Connection Insert a socket into the square hole Ind...

Страница 11: ......

Страница 12: ...the entry direction After separating the terminal block and housing the cord entry can be changed by attaching the housing in the desired direction 4 directions at 90 intervals When equipped with a li...

Страница 13: ...ver do not allow contact with cutting oil etc SY300 SY3000 Series How to Use DIN Terminal Connector Caution Connector Assembly With Cover How to Order Caution DIN connector Part No SMC can provide a D...

Страница 14: ...IN rail used with Series SY9000 is stronger than that used with Series SY3000 and SY5000 Use this exclusive DIN rail with Series SY9000 Furthermore if using a DIN rail other than that supplied by SMC...

Страница 15: ...ther pipe fittings may interfere with each other depending on their type and size Dimensions should be confirmed in a pipe fitting cataloge before they are used One touch Fittings M8 Connector 1 M8 co...

Страница 16: ...ws How to order 1 To order solenoid valve and connector cable at the same time Connector cable will be included in the shipment of the solenoid valve Caution Pilot valves in this series are improved t...

Страница 17: ...SY3000 OMJ0003 A 16 DIN Rail Dimensions Weight Specific Product Precautions 9 Be sure to read before handing DIN Rail Dimensions Weight...

Страница 18: ...SY3000 OMJ0003 A 17 Specific Product Precautions 10 Be sure to read before handing Interface Regulator How to Order Interface Regulator...

Страница 19: ...SY3000 OMJ0003 A 18 Specific Product Precautions 11 Be sure to read before handing Flow Characteristics Conditions Inlet pressure 0 7 MPa when 2 position solenoid valve is mounted...

Страница 20: ...SY3000 OMJ0003 A 19 Specific Product Precautions 12 Be sure to read before handing 14...

Страница 21: ...SY3000 OMJ0003 A 20 Specific Product Precautions 13 Be sure to read before handing 14...

Страница 22: ...SY3000 OMJ0003 A 21 Specific Product Precautions 14 Be sure to read before handing 14...

Страница 23: ...for 5 16 Gasket 6 is supplied as an accessory 2 SUP EXH block assembly SX3000 51 1A Metric size SX3000 51 15A Inch size SX5000 51 1A Metric size SX5000 51 15A Inch size P R port SY3000 Metric size Wit...

Страница 24: ...also be added Note 2 When disassembly and assembly are performed air leakage may result if connections between blocks and tightening of the end block s holding screw is inadequate Before supplying air...

Страница 25: ...00 P R port with one touch fitting for 10 Inch size SY3000 with one touch fitting for 5 16 SY5000 with one touch fitting for 3 8 End block assembly R SX3000 52 1A SX5000 52 1A For D side End block ass...

Страница 26: ...y are performed air leakage may result if connections between block and tightening of the end block s holding screw is inadequate Before supplying air confirm that there are no gaps etc between blocks...

Страница 27: ...ide End block assembly SX3000 53 2A SX5000 53 2A For U side 5 1 Connector block assembly for D sub connector SX3000 64 1A 1NA SX5000 64 1A 1NA 1A COM 1NA COM 5 2 Connector block assembly for 26 pins f...

Страница 28: ...Loosen the valve mounting screw on the U side remove the valve and take out the receptacle housing Refer to Fig 2 5 Insert the common wire red of the manifold block assembly to be added into the pin...

Страница 29: ...itting for 5 32 VVQ1000 50A N3 SY3000 One touch fitting for 1 4 VVQ1000 50A N7 One touch fitting for 5 32 VVQ1000 51A N3 One touch fitting for 1 4 VVQ1000 51A N7 SY5000 One touch fitting for 5 16 VVQ1...

Страница 30: ...o than there s no gap After connection insert a tension bolt for desired stations and then tighten it Tightening torque 2 9 N m When equipped with a DIN rail be sure to tighten the DIN rail holding sc...

Страница 31: ...SY3000 OMJ0003 A 30 Specific Product Precautions 23 Be sure to read before handing...

Страница 32: ...ightening the tension bolts Tightening torque 1 4N m Caution 31 Specific Product Precautions 24 Be sure to read before handing How to increase manifold bases Series SY9000 only Manifold case can be ad...

Страница 33: ...pilot pressure Swelled out spool ass y ring Abrasion spool ass y ring in the case of rubber seal Poor operation or adherence Excessive amount of lubricant Higher voltage or wrong coil used Faulty wir...

Страница 34: ...piping and then replace valve In addition in the case of trouble please send it back to the supplier for repair or replacement Voltage out of rated voltage has been used If no improvement is achieved...

Страница 35: ...34 No SY3000 OMJ0003 A...

Страница 36: ...g JR 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation...

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