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IDX-OM-X011 

Chapter

 5

 

Checks, Maintenance and Adjustment

 

IDF60/70/80/90 Series 

5.1

 Daily inspection 

 
 

5-1 

 

Chapter 5 Checks, Maintenance and 

Adjustment 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1  Daily inspection

 

Before daily operation, check the following points. When any abnormality is found, stop operation 
immediately and refer to the Chapter 6 Troubleshooting. 

  There should be no leakage of compressed air. 

  The green LED is ON during operation. 

  Confirm that condensate comes out of the drain tube. 

  The evaporation thermometer is in the green area when the product is operated with compressed air. 

  The indicated value of the evaporation thermometer is about 5 to 10

°C lower than ambient temperature in 

a state where the product is stopped and compressed air is not applied.

 

  There should be no abnormality with noise or vibration from the product. 

  There should be no smell or smoke from the product. 

 
 
 
 
 

- Only people who have sufficient knowledge and experience about the product and its 

accessories are allowed to perform maintenance. 

- Before maintenance, read and understand the important cautionary notifications in this 

operation manual. 

 

WARNING 

DANGER 

- Cut off the power supply for upstream when removing the panel. 
-  Before  replacing  or  cleaning  parts,  be  sure  to  bleed  compressed  air  remain  inside  of  the 

product until the gauge indicates “0”. 
Do not remove the auto drain case assembly with any air pressure remaining internally. If 
there  is  residual  pressure  in  the  product,  there  would  be  great  danger  of  an  unexpected 
accident, such as shooting out of parts when they are being unscrewed. 

- Power supply parts become hot and will be applied with high voltage during operation. Heat 

may cause burns, or electric shock can result due to high voltage. Even if the switch with 
lamp is turned off and operation is stopped,  electricity will be  applied to the primary line. 
During  the  work  for  charging  line,  turn  OFF  the  electrical  leakage  breaker  of  the  user's 
equipment. 

- Even if the device operation stops, there is a danger of burns due to residual heat. Do NOT 

start working on the parts inside the product  until the temperature has decreased to 50oC 
or less. It may take 10 to 15 minutes. 

-  There  is  the  possibility  of  contacting  the  condensate  during  the  auto  drain  maintenance 

work. Follow enduser procedures ensure safety of operator. 

 

(example. Put on protective glass, apron, and gloves). 

- Use an aqueous solution of neutral detergent for cleaning of the auto drain and do not use 

solvents. 

-  When  removing  the  panels  and  and  auto  drain  case  assembly,  wear  protective  gloves  to 

prevent injuries from sharp edges. 

 

Содержание IDF190D Series

Страница 1: ...using the air dryer Keep the manual readily available for reference This manual is intended to explain the installation and operation of the product Only those who have thorough understanding of the...

Страница 2: ...ems 2 JIS B8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the product thr...

Страница 3: ...installation 3 1 3 1 Transportation 3 1 3 2 Installation 3 2 3 2 1 Environment 3 2 3 2 2 Installation 3 2 3 2 3 Air piping 3 3 3 2 4 Replacement of auto drain 3 4 3 2 5 Electrical wiring 3 4 3 2 5 1 W...

Страница 4: ...functions 7 5 Chapter 8 Option C 8 1 8 1 Specifications 8 1 8 2 Precautions for installation and handling 8 1 Chapter 9 Option M 9 1 9 1 Safety instructions for use 9 1 9 2 Specifications 9 2 9 3 Inst...

Страница 5: ...protective equipment triggered after the power is recovered Should this happen turn the product off using the switch with lightand reset the protection circuits referring to 6 2 Reset the Thermal rel...

Страница 6: ...occurs immediately stop the product and contact maintenance personnel or a qualified person The product has surfaces that can reach high temperatures during operation What is more there is also the da...

Страница 7: ...1 specified products of the Act on Rational Use and Proper Management of Fluorocarbon in Japan It is strictly forbidden to emit Fluorocarbon to the atmosphere Before you repair this product you shoul...

Страница 8: ...Cautions for Rotating Object 2 4 0 Front Since this product has parts that rotate during operation there is the danger of burn injury resulting from contact with them Though sometimes those parts can...

Страница 9: ...y to dispose of collected refrigerant Only personnel with required knowledge and experience about the equipment and incidental device should perform the collection of the refrigerant Only maintenance...

Страница 10: ...products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or any other weapon is strictly prohibited 2 The exports of...

Страница 11: ...eration Side ventilation grille air inlet Air intake for the fan to cool the condenser Do not block the grille by the wall Front panel mounting screw Provided on both sides Front Top ventilation grill...

Страница 12: ...IDX OM X011 Chapter 2 Name and Function of Parts 2 1 Name and Function of Parts IDF190D 240D Series 2 2...

Страница 13: ...safety of operators during the installation operation maintenance and checks of the product When the product is used for a critical facility or equipment prepare a spare product or alternative machine...

Страница 14: ...e static electricity occurs or conditions which make the product discharge static electricity Avoid locations where high frequencies occur Avoid locations where damage is likely to occur due to lighte...

Страница 15: ...ll an air tank Before piping flush the inside of piping to eliminate foreign matter such as particles seal tape or liquid gasket Entry of the foreign matter may cause cooling failure or drain discharg...

Страница 16: ...pply cable 10AWG 5 5mm 2 or greater cable O D Approx 16mm 4 cores including the ground Approx 1 5m of cable is necessary for wiring in the product All electrical work must be carried out in a safe man...

Страница 17: ...attached to the power cable and tighten it to the terminal block with the previously loosened screw Tightening torque 1 0N m 4 Mount the front panel back IDF190 240D 9 V 1 Remove the left panels 2 In...

Страница 18: ...ve the front panel 2 Introduce the cable through the grommet with membrane to connect to the terminal block refer to the label on the terminal block Do not touch any equipment other than the terminal...

Страница 19: ...utlet valve 3 Ensure that the ball valve of the auto drain is opened 4 Open the bleed valve of the auto drain When compressed air stops coming out press the flush button to confirm that there is no co...

Страница 20: ...IDX OM X011 Chapter 3 Transportation and installation 3 3 Cautions about Reinstallation IDF190D 240D Series 3 8...

Страница 21: ...air comes from the outlet Exhaust port Top ventilation 3 Open the IN and OUT side valves slowly Ensure the bypass valve is completely closed Confirm that there is no air leakage 4 The fan keeps starti...

Страница 22: ...akage of compressed air Compressed air pressure temperature flow rate and ambient temperature are within the specifications of the product Confirm that drain comes out of the drain tube The evaporatio...

Страница 23: ...re replacing or cleaning parts be sure to bleed compressed air remain inside of the product until the gauge indicates 0 Do not remove the auto drain case assembly with any air pressure remaining inter...

Страница 24: ...ion cycles 5 2 3 Auto Drain Maintenance Remove the dust accumulated in the auto drain every month Use neutral detergent for cleaning When cleaning does not improve the operation replace the element an...

Страница 25: ...er to D Replacement of the main valve 2 Wipe the inner surface of the housing with a cloth If there is dust stuck to the inside of the housing leakage can occur after reassembly 3 When O ring is dirty...

Страница 26: ...condition in the refrigerant circuit with the table below a Check for refrigerant amount 1 Air bubbles may be generated if the refrigerant circuit on the upstream of the sight glass is clogged and pre...

Страница 27: ...g without solving the problem can cause serious incidents Incorrect connection of 3 phase power supply Exchange the order of 2 wires out of the 3 wires R phase and T phase and reconnect them External...

Страница 28: ...mperature low by ventilation Ventilation grille is obstructed by a wall or blocked with dust Install so that the ventilation grille is 1 0m or more away from the wall Clean the ventilation grille ever...

Страница 29: ...Turn on the black stop switch of the product 2 Remove the front panel There is a thermal relay See Figure on the right 3 Make sure that the green bar appears in the display window of the thermal rela...

Страница 30: ...IDX OM X011 Chapter 6 Troubleshooting 6 2 Reset the Thermal relay and High Pressure Switch IDF190D 240D Series 6 4...

Страница 31: ...rant to be filled kg 2 48 4 5 Auto drain ADH4000 04 Port size 80A 3B JIS10KFF flange 100A 4B JIS10K flange Weight kg 450 660 Coating color Body panel White Base Black Applicable air compressor output...

Страница 32: ...orcement of the Act on Rational Use and Proper Management of Fluorocarbons please visit our website below SMC s website https www smcworld com products ja freon 7 3 Dimensions Ventilation air outlet V...

Страница 33: ...e relay TB Terminal block F Fuse SW1 Main unit remote selector switch SW2 Start switch SW3 Stop switch SW4 Remote operation switch Prepared by customer MC1 Electromagnetic contactor CM MC2 Electromagn...

Страница 34: ...Fuse SW1 Main unit remote selector switch SW2 Start switch SW3 Stop switch SW4 Remote operation switch Prepared by customer MC1 Electromagnetic contactor CM MC2 Electromagnetic contactor FM RY1 Relay...

Страница 35: ...y the condenser to become liquid When passing through the capillary tube the HFC gas is regulated and its temperature decreases While passing through the cooler part it evaporates rapidly taking the h...

Страница 36: ...IDX OM X011 Chapter 7 Documents 7 5 Air and refrigerant circuits and functions IDF190D 240D Series 7 6...

Страница 37: ...protected or insulated 8 2 Precautions for installation and handling 1 The epoxy resin minimizes the corrosion of the coated copper tubes against corrosive gas The corrosive cannot be completed preve...

Страница 38: ...IDX OM X011 Chapter 8 Option C 8 2 Precautions for installation and handling IDF190D 240D Series 8 2...

Страница 39: ...sted water that is discharged from the auto drain the waste liquid treatment is necessary Handle it following the bylaw or regulation of local government WARNING All electrical work must be carried ou...

Страница 40: ...to drain standard Models Item IDF190 240D 3 M IDF190 240D 9 V M Product number IDF S0511 Maximum operating pressure 1 0MPa Fluid Compressed air Operation cycle 1 cycle per minute Operating time 2 sec...

Страница 41: ...ype auto drain drain inlet port hex size 30mm in order Mount the auto drain vertically while facing the drain port downwards Allowable inclination difference in the vertical direction is 5 3 Screw in...

Страница 42: ...IDX OM X011 Chapter 9 Option M 9 4 Electrical circuit diagram IDF190D 240D Series 9 4...

Страница 43: ...al work must be carried out in a safe manner by a qualified person in compliance with applicable national regulations Be sure to shut off the user s power supply Wiring with the product energized is s...

Страница 44: ...1 When the breaker is tripped please turn off the power supply and contact our service office White button indicates earth leakage has popped up Earth leakage White button indicates earth leakage has...

Страница 45: ...tion record IDF60 70 80 90 Series 11 1 Inspection record 11 1 Chapter 11 Inspection record 11 1 Inspection record We recommend keeping the inspection record for maintenance or service Product No Descr...

Страница 46: ...021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Co...

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