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Foreword 

 
Thank you for purchasing SMC’s refrigerant type air dryer (hereinafter referred to as the “product”). 
 
For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the 
“manual”) and clearly understand the contents. 
 
 

 The instructions described in this manual must be followed in addition to ISO 4414*1) and JIS B 8370*2) 

and other safety regulations. 

*1) ISO4414: Pneumatic fluid power – Recommendations for the application of equipment to 
transmission and control systems. 

*2) JIS B 8370: General rules for pneumatic equipment. 

 

 This manual is intended to explain the installation and operation of the product. Only people who 

understand the basic operation of the product through this manual, or who install and operate industrial 
machinery and have basic knowledge and ability to handle such equipment, are allowed to work on the 
product. 

 

 This manual and other documents attached to the product do not constitute a contract, and will not affect 

any existing agreements or commitments. 

 

 It is strictly prohibited to copy this manual entirely or partially for use by a third party without prior permission 

from SMC. 

 
 
 
 
 

 

 

Note: This manual is subject to change without prior notice. 

Содержание IDF15E1-10

Страница 1: ...20 A C K L M R T Keep this manual available whenever necessary 2016 SMC CORPORATION All Rights Reserved This manual is intended to explain the installation and operation of the product Only people who...

Страница 2: ...systems 2 JIS B 8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the produ...

Страница 3: ...Chapter 1 Name and Function of Parts 1 1 Name and function of parts 1 1 Chapter 2 Transportation and installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Environment 2 2 2 2 2 Fixing of pro...

Страница 4: ...L 10 1 Safety instructions 10 1 10 2 Specifications 10 1 10 3 Installation of heavy duty auto drain 10 2 10 4 Maintenance 10 2 Chapter 11 Specification for Option M 11 1 Safety instructions 11 1 11 2...

Страница 5: ...g without having sufficient knowledge about safety is very dangerous Training must not be conducted without consideration to safety This manual must be kept available to the operator whenever necessar...

Страница 6: ...of hazard labels The product has various potential hazards and they are marked with warning labels Read this section before starting any work on the product Warning Only trained personnel should hand...

Страница 7: ...e product is operated at a high voltage and contains the power supply isolated by the cover panel Do not operate the product without cover panels fitted Only people who have sufficient knowledge and e...

Страница 8: ...other unexpected accidents i 2 6 Location of hazard label Warning Fully read and understand the contents of the hazard labels Do not peel or rub off the hazard labels Carefully confirm where the haza...

Страница 9: ...uct is serviced the refrigerant must be recovered using refrigerant recovery equipment and disposed of by a specialist disposal company Only people who have sufficient knowledge and experience about t...

Страница 10: ...re the hazard labels are affixed i 2 9 Other labels Confirm the model and specifications described in the label Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space...

Страница 11: ...er the refrigerant Only maintenance personnel or people who have sufficient knowledge and experience are allowed to open the cover panels of the product The type and necessary amount of HFC can be fou...

Страница 12: ...Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products...

Страница 13: ...erature of refrigerant Normally it is in the green area Drain tube Discharges drain Ventilation air outlet Hot air will be exhausted from condenser by fan No obstacles shall be allowed to place on top...

Страница 14: ...let piping A port to exhaust air Air inlet piping A port to supply air IDF15E1 10 100V AC specification Front Ventilation air inlet Breathe in cooling air from this grille Do not bung up with wall and...

Страница 15: ...ct The product is filled with refrigerant Transport it by land sea or air in accordance with laws and regulations specified You should lift the product from the base surface with careful attention to...

Страница 16: ...that is subjected to potential lightning strikes Locations by loading on vehicles marine vessels and so on In a location with an altitude of 2 000 metres or higher In a location where the product is...

Страница 17: ...ere is not enough space around the ventilation ports of the product loss of the original performance or failure of the product can result Follow the conditions shown in the figure below for installati...

Страница 18: ...to the compressed air source to the product Use a pipe capable of withstanding the specified operating pressure and temperature and connect so that it will not have leakage Be sure to install a bypass...

Страница 19: ...supply of the prodct Wiring of power supply There are two methods depends on model specified power IDF15E1 10 100V AC specification Insert the power plug into an outlet of AC100V Be sure to install a...

Страница 20: ...duct in a different location Also be sure to follow the instructions below When moving the product to a different location or reinstalling it after it has been used including trial run follow the whol...

Страница 21: ...ompressed air inlet and outlet valve 3 Unscrew the front panel fixing screw in 2 points and remove the front panel with upholding it a little 4 Open the residual pressure release cock of auto drain tu...

Страница 22: ...d bypass of the product are completely closed 3 2 Start Start the product by the following procedure 1 Turn on the main power supply Then turn on the switch with lamp 2 The lamp will light up and the...

Страница 23: ...activated If operation cannot be restarted refer to Chapter 5 Troubleshooting to solve it 3 5 Check items after starting Check the following items when starting the product Immediately stop the opera...

Страница 24: ...very month Wear protective goggles and a mask to prevent dust from entering the eyes or throat during air blow 4 2 2 Service parts It is recommended to replace the following parts regularly The interv...

Страница 25: ...e sure to switch off the earth leakage breaker installed before starting work As some parts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched o...

Страница 26: ...g for damage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the auto drain strainer to the case assembly and...

Страница 27: ...r is installed or decrease the ambient temperature to allow the discharge air temperature of the air compressor to go down Install an aftercooler after the air compressor to reduce the temperature The...

Страница 28: ...pressor to go down Install an aftercooler after the air compressor to reduce the temperature Moisture is generated at the downstream of the compressed air line The bypass valve is open Be sure to full...

Страница 29: ...Applicable ground fault circuit interrupter capacity Note 4 A 10 Refrigerant R134a HFC Quantity of refrigerant g 350 10 Auto drain Float type N O Port size Rc1 Weight kg 46 Coating color Panel Urban w...

Страница 30: ...igerating compressor C02 Capacitor for starting refrigerating compressor C11 Capacitor for running fan motor PC ILS CM FM PTC OLR C01 C02 C11 PRS P AC100V LENGTH 1 9m POWER SUPPLY CORD AC200V 17 POWER...

Страница 31: ...discharged from air dryer outlet Refrigerant circuit The HFC gas contained in the refrigerant circuit is compressed by the compressor and cooled and liquefied by the condenser When passing through the...

Страница 32: ...cool air comes out from an outlet of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in order to prevent condensation on the...

Страница 33: ...th aluminum fins and insulations are not painted 8 3 Precautions for the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof...

Страница 34: ...ves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 9 2 S...

Страница 35: ...ontact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 10 2 Specifications T...

Страница 36: ...h fitting width across flats 22 to drain port width across flats 27 and the drain tube 10 4 Maintenance 1 As a preventive maintenance press the flush button of the heavy duty auto drain regularly to c...

Страница 37: ...es of the local municipality for disposal Warning Only qualified persons are allowed to wire the product Use a power supply suitable for the specifications of the product Be sure to connect the ground...

Страница 38: ...across flats 17 to drain port width across flats 30 and the drain tube 4 Connect the 2 electric cables coming out from the auto drain with the two electric cables from the dryer unit Insert the drip...

Страница 39: ...power supply 12 2 Specifications Customer should connect power cords at primary side of ground fault circuit interrupter which is different from standard such as plug in type AC100V or terminal block...

Страница 40: ...t leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month by pressing the test button gray with the breaker on and Switch with Lamp off 12 5 Electric...

Страница 41: ...hould never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power...

Страница 42: ...ting compressor FM Fan motor OLR Overload relay ILS Switch with lamp PTC PTC Starter PRS Pressure switch TB Terminal block C01 Capacitor for running refrigerating compressor C02 Capacitor for starting...

Страница 43: ...ire Do not modify the electrical wiring of the power supply For use in Europe install a breaker compliant with applicable IEC standards to the power supply of the prodct 14 2 Specifications This optio...

Страница 44: ...the terminal 4 Insert the signal cable prepared by the customer into the signal cord inlet with rubber grommet and bring the signal cable near the terminal block 5 Connect the signal cable to the eac...

Страница 45: ...frigerating compressor OLR Overload relay C02 Capacitor for starting refrigerating compressor ILS Switch with lamp C11 Capacitor for running fan motor PTC PTC Starter TDR Time delay relay PRS Pressure...

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