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PSB INDUSTRIES INC. 

 General Air Division 

 1202 West 12th Street, Erie, PA. 16501

 

G5C Dryers 

Phone :  814-45—3651  Fax :  814-454-3492 

 www.PSBINDUSTRIES.com 

 [email protected]

 

 1/16 

Cod. 710.062.01.00 – Rev.08 – 02.05.02 

 

 

Cycling

 

Refrigerated Compressed Air Dryers with “Zero-Loss” Drain Trap 

 

Operation & Maintenance Manual 

 

MODELS G5C 0018 thru G5C 0250 

 
 

- TABLE OF CONTENTS - 

 

 1.0 

  GENERAL 

 

 

1.1   How to use this manual  

 

  1.2 

 

Symbols 

 

 

  1.3 

 

Warranty 

 

 

 

 

1.4   Standard Equipment  

 

 

 

1.5   Description of Operation 

 

  1.6 

 

Use 

 

 

 

 

1.7   General Safety Instructions  

 

 

  2.0 

MACHINE UNPACKING AND HANDLING 

 

 

2.1   Unpacking and handling  

 

 

 

2.2   Package disposal  

 

  2.3 

 

Returned 

Equipment 

 

 

 3.0 

SET-UP 

  3.1 

 

Positioning 

 

3.2 Installation 

 

 

3.3 

Filling the thermal mass reservoir 

3.4 Start-Up 

 

 

3.5 

Dryer Transportation or Long-Term Storage 

 

 4.0 

  MAINTENANCE 

  4.1 

 

Weekly 

 

 

  4.2 

 

Monthly 

 

 

4.3 Semi-annually 

 

 

 5.0 

EQUIPMENT 

DATA 

 

  6.0 

CONTROL PANEL OPERATION 

  6.1 

 

Status 

LEDs 

  6.2 

 

Button 

Functions 

 

 

6.3   Set Point Modification 

  6.4 

 

Digital 

Display 

  6.5 

 

Error 

Codes 

 

 

 7.0 

TROUBLESHOOTING 

 

 8.0 

INTELLIDRAIN 

8.1 Operation 
8.2 Controls 
8.3 Maintenance 

 

 

 

 9.0 

DIMENSIONAL 

DATA 

 

 10.0 

REFRIGERATION CIRCUIT DIAGRAMS 

10 

 

 11.0 

ELECTRICAL WIRING DIAGRAMS 

10 

 

 12.0 

SYSTEM INSTALLATION & LAYOUT 

13 

GLACIER

Summary of Contents for GLACIER G5C 0018

Page 1: ...uctions 2 0 MACHINE UNPACKING AND HANDLING 3 2 1 Unpacking and handling 2 2 Package disposal 2 3 Returned Equipment 3 0 SET UP 3 1 Positioning 4 3 2 Installation 3 3 Filling the thermal mass reservoir...

Page 2: ...ansportation costs associated with factory repair of equipment are the sole responsibility of the owner 1 4 Standard Equipment Refrigerated air drying circuit with economizing heat exchanger condensat...

Page 3: ...he power cable is faulty or the connection is not safe Never allow anyone to operate the dryer without giving him her proper instructions Never make any alterations to safety parts Never strike or use...

Page 4: ...ure that line power agrees with the unit data plate and the service complies with local electrical codes Always include a fused safety switch in the line power supply refer to data plate amperage for...

Page 5: ...nnually Check compressor electrical current draw against amperage listed on the data plate Remove power from the dryer and clean condenser finned surfaces with compressed air jet 5 0 EQUIPMENT DATA Mo...

Page 6: ...PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 6 16 Cod 710 062 01 00 Rev 08 02 05 02...

Page 7: ...the set point value when pressed during normal operation Stores all changes when pressed after changing set point DOWN Decreases the displayed value when pressed during set point programming see fact...

Page 8: ...y is higher than preset value High compressed air inlet temperature High compressed air flow High ambient air temperature Fouled refrigerant condenser Low refrigerant charge Faulty refrigerant compres...

Page 9: ...3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 9 16 Cod 710 062 01 00 Rev 08 02 05 02 Fan doesn t start and or stop Faulty fan thermostat or pressostat Low refrigerant charge Low load with...

Page 10: ...le so the trap discharges only liquid and no air is wasted regardless of load At start up purge any air from the trap s inlet connection by pushing the TEST button several times The factory installed...

Page 11: ...2 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 11 16 Cod 710 062 01 00 Rev 08 02 05 02 9 0 DIMENSIONAL DATA MODEL G5C 50 THRU 100 M...

Page 12: ...ompressor 8 Refrigerant Filter Dryer 2 Condenser 9 DX Solenoid Valve 3 Fan 10 Fan Pressure Switch 4 Air to Air Economizer 11 Refrig High Pressure Switch 5 Evaporator 12 Condensate Separator 6 Zero Los...

Page 13: ...ision 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 13 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 100 115 1 60 Cod 714 001 01 00...

Page 14: ...vision 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 14 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 150 230 1 60 Cod 714 003 01 00...

Page 15: ...54 3492 www PSBINDUSTRIES com psb genair net 15 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 200 250 230 1 60 ELECTRIC WIRING DIAGRAM Cod 714 002 01 00 Rev 05 29 04 02 G5C 200 250 230 1 60 TERMINAL BLOCK...

Page 16: ...501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 16 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 POWER WIRING DIAGRAM Cod 714 003 02 00 Rev 03 02 05 02 G...

Page 17: ...6501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 17 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 TERMINAL BLOCK DIAGRAM Cod 714 003 02 00 Rev 03 02 05 0...

Page 18: ...Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 PARTS LIST Cod 714 003 02 00 Rev 03 02 05 02 12 0 SYSTEM INSTALLATION LAYOUT DIAGRAM 1 Air Compressor 2 Aftercooler 3 Condensate Separator 4 Receiver...

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