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Air Dryer  

 

 

5 Troubleshooting

 

5-1Cause and countermeasure of errors 

5 - 1 

IDX-OM-K021 

IDFB Series 

5    Troubleshooting 

 

5-1   Cause and countermeasure of errors 

Should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power 

supply and then contact one of our sales offices for further instructions. 

Problem 

Probable Causes 

Remedy 

Although the 
switch with lamp 
is turned on, the 
lamp does not 
light up and the 
product does not 
start operating. 

The  power  supply  cable  has  been 
loosened or disconnected. 

-Perform  proper  connection  on  the  power  cord  and 

plug. 

The ground fault circuit 
interrupter is not turned on. 

Check  the  capacity  of  the  ground  fault  circuit 
interrupter. 
- Check the product was not restarted within 3 minutes 

after being stopped. 

- Turn on the ground fault circuit interrupter and try to 
operate. 

If the ground fault circuit interrupter turns back off, 
the insulation failure of the product is suspected. Turn 
off the power supply and contact SMC. 

Power line connection is wrong. 
(Phase  Reversal  Relay  switch 
can

’t be ON.) 

-Connect the power line correctly. 

Running lamp  
extinguishes and  
compressor stops  
during 

operation 

but  
resumes normal  
operation  
Switch with lamp 
after a 
period of time. 

The  product  is  installed  in  an 
inappropriate location. 
Ambient temperature is excessive. 

- Improve ventilation condition and reduce the ambient 

temperature as much as possible. 

 
-Reset the protective circuit by referring to 

“5-2 How 

to  reset  the  thermal  relay  and  high  pressure 
switch.

” (Only IDFB55E,75E) 

The ventilation port is obstructed by a 
wall or clogged with dust. 

- Keep the product 600mm or more away from the 

surrounding walls. 

- Clean the ventilation ports once every month. 
-Reset the protective circuit by referring to 

“5-2 How 

to reset the thermal relay and high pressure switch.

” 

(Only IDFB55E,75E) 

The  compressed  air  temperature  is 
too high. 

-  Improve  the  ventilation  in  the  location  where  the  air 

compressor  is  installed,  or  decrease  the  ambient 
temperature to allow the discharge air temperature of 
the air compressor to go down. 

- Install an aftercooler after the air compressor to reduce 

the temperature. 

-Reset the protective circuit by referring to 

“5-2 How 

to  reset  the  thermal  relay  and  high  pressure 
switch.

” (Only IDFB55E,75E) 

 

The  fluctuation  of  the  power  supply 
voltage is too large. 
 

-  Install  a  power  supply  transformer  or  use  a  different 

power supply to provide appropriate voltage. 

- The fluctuation of the power supply voltage should be 

kept /-10% of the rated voltage. 

-Reset the protective circuit by referring to 

“5-2 How 

to  reset  the  thermal  relay  and  high  pressure 
switch.

” (Only IDFB55E,75E) 

 

 

Содержание DFB37E-23

Страница 1: ...IDFB22E 11 IDFB22E 11 A K R S T V IDFB22E 23 IDFB22E 23 A K R T V IDFB37E 23 IDFB37E 23 A K R T V IDFB55E 46 IDFB55E 46 A L R T V IDFB75E 46 IDFB75E 46 A L R T V Please read this manual prior of using...

Страница 2: ...gency for proper installation and usage This manual explains about installation and trial operation of the equipment These tasks should be performed only by individuals with the proper training and ha...

Страница 3: ...ty and Disclaimer Compliance Requirements i 9 Chapter 1 Parts Name and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2...

Страница 4: ...ication for Option K 8 1 Safety instructions 8 1 8 2 Specifications 8 1 Chapter 8 Specification for Option L 9 1 Safety instructions 9 1 9 2 Specifications 9 1 9 3 Specification of heavy duty auto dra...

Страница 5: ...of Contents 3 Chapter 13 Specification for Option V 13 1 Safety instructions 13 1 13 2 Specifications 13 1 13 3 How to perform maintenance 13 2 13 4 Electric circuit 13 2 Chapter 14 Service Record 14...

Страница 6: ...ent should not be turn on in the event of any problems When the equipment gets out of order shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classification of...

Страница 7: ...burn associated injuries These parts remain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this equipment has parts th...

Страница 8: ...arning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensur...

Страница 9: ...ere Before you repair the refrigerant circuit you should collect the refrigerant with proper evacuation system The collected refrigerant should be properly recycled by qualified agency Only personnel...

Страница 10: ...ont Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space 3 Keep water away from the product 4 Secure In Out connector with spanner during piping 5 Wait 3 minutes bef...

Страница 11: ...Labels i 7 IDX OM K021 IDFB55E 75E SMC AIR DRYER MODEL VOLTAGE MCA MOPD COMPRESSOR RLA LRA FAN MOTOR HP FLA AIR FLOW RATE MAX INLET PRESS MAX INLET TEMP MAX AMBIENT TEMP MIN AMBIENT TEMP REFRIGERANT...

Страница 12: ...ly recycled by qualified agency Only personnel with proper credential are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the equip...

Страница 13: ...ge incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Com...

Страница 14: ...Hot air will be exhausted by condenser fan Do not block these vents Panel Lock x 2 Another one is on opposite side Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compres...

Страница 15: ...Lock x 4 There are on opposite too Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compressed Air IN Compressed Air OUT Ball Valve Front Panel You can see the terminal blo...

Страница 16: ...s 1 1Parts Name and Functions 1 3 IDX OM K021 IDFB Series Front Rubber Grommet Power cord outlet Panel Lock x 4 There are on opposite too Ventilation Grille Suction Ambient air will be sucked by conde...

Страница 17: ...dryer for important equipment or system 2 1 Transportation When you transport the equipment you should follow the instructions below You should lift the equipment from the base surface with careful at...

Страница 18: ...ocations where temperature changes rapidly Locations where strong electromagnetic noise is generated Circumstances where static electricity is produced or discharged through the body of the equipment...

Страница 19: ...s before use and select a suitable filter to prevent dust oil or chips from entering the air dryer which can cause failure to the equipment Use pipes and fittings that can withstand the operating pres...

Страница 20: ...ust prepare for countermeasures of the power failure The dryer may not start normally at the moment of power failure Circuit breaker must be properly selected to meet safety standard of local regulati...

Страница 21: ...ock refer to the label on the terminal block During wiring work do not touch other sections except terminal block 3 Insert the screwdriver into terminal block and open spring of terminal The cable ins...

Страница 22: ...t work under energized condition Disassembly of the air piping Warning No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the i...

Страница 23: ...ation grille Location of the ventilation grille Right Side Open the IN Out side valve slowly Make sure the bypass valve is completely closed Confirm there are no air leaks Depending on the condition o...

Страница 24: ...he ON OFF switch follow by the breaker of the main power supply There are no air leaks Air pressure temperature flow rate and ambient temperature meet the specifications Moisture is being discharged f...

Страница 25: ...onth Caution During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is recommended to replace the following parts regularly The int...

Страница 26: ...s some parts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts ha...

Страница 27: ...icles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the case assembly to the auto drain body Turn it untill the lock button clicks Try to turn the case asse...

Страница 28: ...r a period of time The product is installed in an inappropriate location Ambient temperature is excessive Improve ventilation condition and reduce the ambient temperature as much as possible Reset the...

Страница 29: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...

Страница 30: ...he electric parts bracket The thermal relay can be found left side and upper side in the electric parts bracket Confirm that a green indication does not appear in the indication window of thermal rela...

Страница 31: ...cal Specification Power Source 1 AC115V 10 60Hz Note4 1 AC230V 10 60Hz Note4 3 AC460V 10 60Hz Note4 Starting Current and LRA Note2 42A 26A 30A 27A Operating Current Note2 9A 4 5A 5 6A 3 8A Power Consu...

Страница 32: ...0 5 AIR OUTLET AIR INLET 9 11 OPPOSITION 0 4 WIRE ELECTRICAL ENTRY VENTILATION VENTILATION DRAIN TUBE BALL VALVE LENGTH 35 4 900 O D 3 8 WITH LAMP SWITCH THERMOMETER EVAPORATION BLOCK TERMINAL F C J...

Страница 33: ...4 1000 VENTILATION VENTILATION THERMOMETER EVAPORATION WITH LAMP SWITCH DRAFT AIR OUTLET AIR INLET AIR OUTLET 4XDIA 13 4XDIA 0 5 PORT SIZE PORT SIZE UNIT inch mm A B C D E F G H J K L M N P Q R Model...

Страница 34: ...FM CM T TB Refrigerating Compressor FM Fan Motor FM1 6 Fan Motor OLR Overload Relay C1 Capacitor For Compressor Motor C01 Capacitor For CM ILS Switch with Lamp PRS Pressure Switch PRS1 Pressure Switc...

Страница 35: ...gets about the same temperature as that of ambient air It is then discharged from air dryer outlet Refrigerant Circuit The Fluorocarbon charged in the refrigerant circuit is compressed by the compress...

Страница 36: ...andard dryer 7 3 Air piping Since cool air comes out from an outlet of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in ord...

Страница 37: ...entering to the air drier enters to the cooler and is cooled and dehumidified by cold fleon separating the moisture The cold air is released from the air dryer Refrigerant Circuit The Fluorocarbon ch...

Страница 38: ...esidual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Op...

Страница 39: ...emoving the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left inside of...

Страница 40: ...t port Clean exhaust port so that port is not blocked by dust etc 3 Close the ball valve before removing the heavy duty auto drain and open the bleed valve or push the flushing button and confirm air...

Страница 41: ...rt the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole 4 Connect the power cable to the terminal of the GFCI 5 P...

Страница 42: ...or less Front panel GFCI Electrical entry PE IDFB22E 37E IDFB55E 75E L1 L2 L3 Connect to power cable Connector width 0 4inch 10mm or less Connect to earth cable Connector width 0 4inch 10mm or less L...

Страница 43: ...tributor or SMC sales With the Ground fault display button white released Current leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month by pressing...

Страница 44: ...a terminal block Only qualified persons are allowed to wire the product 1 Before wiring be sure to shut off the power supply Never perfom wiring work white the product is energized 2 Ensure a stable p...

Страница 45: ...to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated s...

Страница 46: ...revent breakage of the motor 12 4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures 1 Take off the front panel 2 Insert the power ca...

Страница 47: ...t to re start The thermal relay is still in operation if the output of the abnormal signal is not stopped even after the switch with light is turned off Refer to 5 2 How to reset the thermal relay and...

Страница 48: ...S2 MC2 MC1 MC1 EDV P 2 1 W W P T ILS PRS1 THR TDR PRR C01 TDR Refrigerating Compressor FM Fan Motor FM1 6 Fan Motor OLR Overload Relay C1 Capacitor For Compressor Motor C01 Capacitor For CM ILS Switch...

Страница 49: ...the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure...

Страница 50: ...6 4 Electric circuit Please refer to 12 6 Electric circuit when option T is included Power supply voltage of dryer AC115V AC230V AC460V Order number service parts IDF S0199 IDF S0198 IDF S0302 Max op...

Страница 51: ...vice Record 14 1Service Record 14 1 IDX OM K021 14 Service Record 14 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description D...

Страница 52: ...oda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 20...

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