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Model 5100-02-IT Combustible Gas Sensor Module

 

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1.4.2 MODBUS 

OPERATION 

All 

IT 

gas sensor modules have a Modbus RTU RS-485 serial interface to allow direct connection to any 

standard PLC or DCS.  The Module Address Switch (section 3.5) allows the user to select Modbus 
addresses 1 thru 15.  Switch position “0” allows the user to set addresses up to 254 using the s Menu (See 
Table 4-3). Figure 3-4 provides the wiring terminations for Modbus connections.

 

1.4.3 ANALOG 

OPERATION 

All 

IT

 gas sensor modules have a 4-20 mA interface to allow direct connection to standard analog 

indicators or PLCs.  The standard Model 5100-02-IT provides a 4-20 mA analog interface which allows 
power and loop connections.  When 

IT

 modules are to be operated with analog interface, each module 

requires individual home run wiring and no unique address is required. Figure 3-3 provides the wiring 
terminations for 4-20 mA connections. 

1.4.4  AUXILIARY RELAY OPERATION (APPENDIX E) 

While the 5100-02-IT has three internal 0.25 amp relays (high alarm, low alarm and trouble) as standard, 
an available option is an Auxiliary Relay Assembly, Part Number 5394-62, which provides 8 amp alarm 
relays for each of the two conditions, low alarm and high alarm.   

1.4.5  ENHANCED CONNECTION (APPENDIX F) 

An Auxiliary Connection Assembly, Part Number 5394-61, applicable to Sentry and RS-485 installations 
only, provides connections capable of accepting 12 AWG wire. Additionally, the enhancement acts as a 
junction box providing connections for the next module in the run, when utilizing the Sentry multiplexing 
capability.   

1.4.6  AUXILIARY RS-485 MULTIDROP (APPENDIX G) 

The Auxiliary RS-485 Multidrop Connection Assembly, Part Number 5394-64, provides the additional 
terminal connectors to enable the user to connect the In/Out terminations of a RS-485 connection.   

1.4.7  REMOTE SENSOR (APPENDIX D) 

Extension kit 5394-51 can be used to remotely mount the sensor up to 50’ from the transmitter. 

1.4.8  REMOTE ALARM RESET 

An input is available for connection of remote alarm reset/acknowledge. Figure 3-5 provides the wiring 
termination for connecting the remote alarm reset. 

1.5 

MECHANICAL 

The sensor module is comprised of the following three primary components: 

1.5.1 ENCLOSURE 

Standard on the 5100-02-IT is an explosion-proof, rain-tight cast aluminum electrical housing with three ¾” 
FNPT conduit hubs.  The 5100-02-IT-SS has a 316 Stainless Steel enclosure.  Both enclosure covers have 
a viewing window. The design of the enclosure allows 3-way mounting choices as shown in figure 1-3.  .  

1.5.2 TRANSMITTER 

ELECTRONICS 

Electronic Assembly consisting of one printed circuit board assembly mounted under a cover plate.   Wiring 
connections for power, signal interface and alarm relays are located on the back side of the display. 

1.5.3 SENSOR 

ASSEMBLY 

The sensor assembly includes an explosion proof housing containing the gas sensor and a wiring harness 
for connection to the transmitter.  The sensor assembly threads into one hub of the enclosure.  The 
exposed end of the sensor assembly is threaded to allow connection of a rain-shield or calibration gas 
delivery fitting. 

Содержание 5100-02-IT

Страница 1: ...02 IT IT Series COMBUSTIBLE GAS SENSOR MODULE Version 2 00a APPLICABILITY EFFECTIVITY Effective for all Model 5100 02 IT Modules manufactured after February 15 2008 Instruction Manual Part Number T12...

Страница 2: ...bration Gas Delivery Fitting Model 1260 02 Combustible 50 LEL Gas Cylinder Model 1260 42 Cylinder H2 50 LEL Type A Model 1250 01 Gas Sensor Calibrator Kit Type A Model 1256 01 Regulator Type A Calibra...

Страница 3: ...WARNINGS 7 2 1 INTRODUCTION 7 2 2 IT MODULES GENERAL 7 2 3 WIRING 7 2 3 1 CATALYTIC BEAD SENSOR MODULES 8 3 INSTALLATION 9 3 1 SENSOR MODULE LOCATIONS 9 3 2 WIRING 9 3 2 1 ANALOG 4 20 mA OPERATION 9...

Страница 4: ...ation Required 25 IF THE MODULE SHOWS UNCALIB 25 If the display shows H OR l THEN THE LOCAL HIGH OR LOW ALARM IS ACTIVE 25 If the display shows w radio freQuency INTERFERENCE 25 If the display shows C...

Страница 5: ...bead The relative change is calibrated to determine the concentration of the gas of interest 1 4 MODES OF OPERATION 1 4 1 SENTRY INTERFACE All IT gas sensor modules can be installed on Sierra Monitor...

Страница 6: ...00 02 IT Combustible Gas Sensor Module Page 4 Figure 1 2 Model 5100 02 IT Combustible Gas Sensor Module Aluminum Dimensions Figure 1 1 Model 5100 02 IT Combustible Gas Sensor Module Stainless Steel Di...

Страница 7: ...s a junction box providing connections for the next module in the run when utilizing the Sentry multiplexing capability 1 4 6 AUXILIARY RS 485 MULTIDROP APPENDIX G The Auxiliary RS 485 Multidrop Conne...

Страница 8: ...nects the module to its power source and controller Before this wiring is installed it is important to read and understand the control system installation instructions to determine wiring requirements...

Страница 9: ...d oil contamination by a sintered metal cover If this cover becomes clogged the response of the sensor will be reduced Protect the sensor from contamination by careful placement or by use of rain and...

Страница 10: ...Butyric Acid Carbon Disulfide Carbon Monoxide Carbon Oxysulphide Chlorobenzene Cyanogen Cyclohexane Cyclopropane n Decane Diethylamine Dimethylamine 2 3 Dimethylpentane 2 3 Dimethylpropane Dimethylsul...

Страница 11: ...lded data cable for RS 485 half duplex communication The installation may be planned in a manner which provides up to 32 sensor modules on a single home run 3 2 3 SENTRY OPERATION USING SMC SENTRY CON...

Страница 12: ...the enclosure Install the earth ground to under the green ground lug 3 4 TRANSMITTER AND SENSOR INSTALLATION When all pre wire is complete 1 Install sensor assembly in the open hub on the module encl...

Страница 13: ...4 Low Alarm Relay NC 4 N A 5 Low Alarm Relay NO 5 N A 6 Low Alarm Relay COM 6 4 20 mA output 7 Trouble Relay NC 7 4 20 mA output 8 Trouble Relay NO 8 RS 485 Ground 9 Trouble Relay COM 9 RS 485 B 10 D...

Страница 14: ...wed If using Modbus output sensor addresses 1 15 are available Position 0 allows the Modbus or Sentry address to be set by software menu in the range 16 254 POSITION ADDRESS POSITION ADDRESS 1 Sensor...

Страница 15: ...Model 5100 02 IT Combustible Gas Sensor Module Page 13 Figure 3 3 4 20 mA Connection...

Страница 16: ...Model 5100 02 IT Combustible Gas Sensor Module Page 14 Figure 3 5 Remote Alarm Reset Figure 3 4 Digital Interface Connections...

Страница 17: ...gure alarm set points calibrate the sensor module and for maintenance procedures and alarms acknowledge 4 1 HUMAN MACHINE INTERFACE The module menu system is operated by means of directing the magnet...

Страница 18: ...tch for different menu items Select E to enter menu item 0 LEL Default Display Mode ALMRSET Mode Function Alarms Reset Mode CALIB Mode Function Calibrate Table 5 1 Mode SETUP Mode Function Set Point A...

Страница 19: ...mA Once the Set up menu is selected press key three times and press E to activate the 4 20mA Set up menu Use the or keys to select Calib or CalibOut TblOut menu and press E The Calib section of the me...

Страница 20: ...arm Relay Adjust Relays Set Point Adjustment Example Enter H Relay S P Function High Alarm Relay Adjust B H Alarm S P Function High Alarm Adjust Enter ACK Momentary Acknowledge of new Set Point Down x...

Страница 21: ...Track Output during calibration tracks the calibration gas Zero Output is Zero during calibration C1 50mA Output during calibration is 1 50 mA C4 00mA Output during calibration is 4 0 mA Down CalibOu...

Страница 22: ...mmunication interface The maintenance menu operation is described in Table 4 4 Function Display Description Reference M E S T M E S T M E S T M E S T M E S T Key 0 LEL Default Display Mode ALMRSET Mod...

Страница 23: ...s the Sierra Monitor Model 1200 26 1250 01 1256 01 1260 02 and 1260 42 are the FM Approved calibration gas delivery devices Use Model 5358 01 Calibration Adapter or Model 5360 00 Gas Delivery Fitting...

Страница 24: ...hange Span Gas Value to 25 Sub Routine A Abort Calibration 50 SPAN Banner Select span enter E when done Mode Any Operation Hold magnet over Mode SW1 for ten seconds to abort calibration WAIT 300 Opera...

Страница 25: ...viceable components below the sub assembly level 6 2 ENCLOSURE REPLACEMENT The enclosure should be replaced if the cover threads or conduit threads have been damaged or if the enclosure has been damag...

Страница 26: ...he faceplate lift the transmitter assembly and rotate 90o to relieve the wiring service loop d Unplug the sensor connector from the transmitter e Unscrew the old sensor assembly from the enclosure con...

Страница 27: ...on 4 If the sensor still does not see gas power cycle the unit and repeat calibration 6 5 8 IF THE MODULE DOES NOT COME OUT OF WARM UP 1 Make sure the sensor is placed in an ambient room temperature e...

Страница 28: ...l RS485 Serial RS 485 Modbus RTU Input Remote Alarm Reset Normally open digital input Electrical Data Power consumption 3 watts Connection type 3 wire Input voltage 24 VDC nominal 10 30VDC RFI EMI Pro...

Страница 29: ...iliary Relay Assembly Calibration Items 1200 26 Gas Sensor Calibrator w 2 Gas Cylinders 1250 01 Gas Sensor Calibrator Kit 1256 01 Regulator Type A Calibrator 1260 00 Gas Cylinder Air Type A 105 liters...

Страница 30: ...ich original identification marks have been removed or altered This Limited Warranty also will not apply to interconnecting cables or wires consumables i e calibration gases batteries sensors nor to a...

Страница 31: ...Model 5100 02 IT Combustible Gas Sensor Module Page 29 7 4 APPENDIX D REMOTE SENSOR DRAWING 5394 50...

Страница 32: ...Model 5100 02 IT Combustible Gas Sensor Module Page 30 7 5 APPENDIX E AUXILIARY RELAY ASSEMBLY 5394 62...

Страница 33: ...Model 5100 02 IT Combustible Gas Sensor Module Page 31 7 6 APPENDIX F AUXILIARY CONNECTION ASSEMBLY 5394 61...

Страница 34: ...Model 5100 02 IT Combustible Gas Sensor Module Page 32 7 7 APPENDIX G AUXILIARY RS 485 MULTIDROP ASSEMBLY 5394 64...

Страница 35: ...Model 5100 02 IT Combustible Gas Sensor Module Page 33...

Страница 36: ...ng Alarms 40006 High Alarm Value High alarm set point used for activating High Alarms 40007 Reserved 40008 Reserved 40009 Reserved 40010 Reserved 40011 Trouble Bits 0 for no trouble 40012 Trouble 1 fo...

Страница 37: ...Ethyl Acetate 51 Ethyl Alcohol 73 Ethylamine 53 Ethyl Benzene 36 Ethyl Bromide 91 Ethyl Chloride 57 Ethylcyclopentane 40 Ethylene 71 Ethylenedichloride 66 Ethyleneoxide 52 GAS METHANE FACTOR Diethyl E...

Страница 38: ...ALARM RESET MENU ALMRSET E RESET Resets current alarm CALIB MENU CALIB E CAL 0 Calibrate Zero E Ack Acknowledges Zero 50 SPAN Last span gas used initially set at 50 25 SPAN 50 SPAN Select Span gas val...

Страница 39: ...t E LASP 20 Current Lo Alarm Set point E Ack Accepts set point or To adjust to desired set point E Ack Accepts set point Relays Relay Set Point Adjustment E OR H Relay High Relay Setup L Relay Low Rel...

Страница 40: ...output during Calibration Track or To adjust action mA value during calibration Track mA value tracks Gas value Hold holds mA value existing prior to calibration C1 50mA 1 50 mA during calibration C4...

Страница 41: ...Model 5100 02 IT Combustible Gas Sensor Module Page 39 THIS PAGE INTENTIONALLY LEFT BLANK...

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