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Smach EFE 1500 A, Руководство пользователя

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Smach EFE 1500 A Скачать руководство пользователя страница 31

 

30 

EFE 2500 AP/APS/ANP/APH 

After taking the pressure out, the freezer is ready to use. Place the Hopper 
Cover, turn the control dial to SOFT or HARD mode and wait till the freezing 
down has completed. The Freezer will stop and become quiet when the 
Soft-serve is frozen down for the selected state of SOFT or HARD. (

Once 

the machine has reached the selected hardness the refrigeration 
compressor will automatically stop for pre-set intervals

). 

 
 

12.3 DISPENSING ICE CREAM 

 
After the Freezer has frozen down and stopped, pull the Dispensing Handle 
and dispense about 300 grams of Soft-Serve into a washed and sanitized 
beaker.  
 

 

NOTICE: The temperature of the Soft-serve should be between: -6.5

º

C 

and -8.0

º

C. 

 
 

When  a  serve  is  dispensed  the  Freezer  is  automatically  activated  by  the  movement 
detector  switch  when  it  senses  the  cone  in  hand  being  held  below  the  dispense  head 
nozzle.  

 
 

13. STEP-BY-STEP CLEANING - SANITIZING PROCEDURE 

 

When  properly  used  and  cared  for  the  machine  will  provide  a  consistent 
quality  Soft-Serve  or  Frozen  Yoghurt.  Like  all  equipment  used  to 
manufacture  food  products  it  will  require  daily  cleaning  and  regular 
maintenance.  A  specified  amount  of  care  and  attention  is  required 
including but not limited to everything prescribed in this manual. 

 
 

Attention

:  Because  of  bacteria  population  increases  very  fast,  cleaning 

and  sanitizing  is  vital.  Extra  attention  must  be  given  for  cleaning  and 
sanitizing properly.  
 

 
 
 
 

O-ring 
89,69*5,33  

O-ring 
89,69*5,33  

 

Содержание EFE 1500 A

Страница 1: ...SOFT SERVE AND FROZEN YOGHURT FREEZER USER GUIDE OPERATING MANUAL for MODEL EFE 2500 AP APS ANP APH Manual Number V 005 19 08 2014...

Страница 2: ...MACHINES WITH WATER COOLED CONDENSER 24 10 CONTROL DIAL 25 11 OPERATING PROCEDURE 26 12 PREPARATION AND START UP PROCEDURE 26 12 1 PREPARATION 26 12 2 STARTING THE MACHINE 27 12 3 DISPENSING ICE CREA...

Страница 3: ...48 14 6 THE AERATION PUMP ASSEMBLY 49 14 6 1 Aeration Pump Cover Disassembled 49 14 6 2 Pump Cover O Ring and Relief Spring Assembly 50 14 6 3 Feeder Tube Assembly 51 14 6 4 Aeration Pump Feeder Tube...

Страница 4: ...erson is knowledgeable and mindful of proper safety precautions Neither Smach nor any of their respective employees make any claims about the suitability or fitness of the information contained herein...

Страница 5: ...on for the stuff involved PROTECTIONS This symbol means that operator must use protection against an implicit risk of accident MACHINE OPERATOR He She is the person who has no specific expertise and s...

Страница 6: ...ETAILS Smach G da Makine San Tic A Guzelyurt Mah 5762 Sok No 5 A Orta Olcekli San Bol Manisa TURKEY Tel 90 236 233 39 29 Fax 90 236 236 12 59 E Mail info smach com tr When calling Smach have the follo...

Страница 7: ...l authority for details 4 This symbol indicates the presence of electric shock hazards Inside the enclosures of the machine there are electrical shock hazards therefore DO NOT remove any panels if you...

Страница 8: ...while moving the freezer Do NOT touch barrel feeder hole during cleaning Always follow local authority food safety and other health codes Always follow in store operating and food hygiene safety and...

Страница 9: ...When removing replacing or cleaning the removable parts do so with caution because the beater blades have sharp edges that can easily cause injury WINTER STORAGE If the place of business is to be clos...

Страница 10: ...9 EFE 2500 AP APS ANP APH 7 PARTS IDENTIFICATION 7 1 Exploded View of Machine Figure 1...

Страница 11: ...ctor Switch 2 10 Beater Seal 2 11 Beater 2 12 Scrapper Blade 10 13 Self Service Unit Optional 1 14 Plastic Pusher 2 15 Head Screws 4 16 Head Group 1 17 Dasher 2 18 Drip Tray_L 1 19 Drip Tray Holder 1...

Страница 12: ...11 EFE 2500 AP APS ANP APH Figure 2...

Страница 13: ...ctor Switch 2 10 Beater Seal 2 11 Beater 2 12 Scrapper Blade 10 13 Self Service Unit Optional 1 14 Plastic Pusher 2 15 Head Screws 4 16 Head Group 1 17 Dasher 2 18 Drip Tray_L 1 19 Drip Tray Holder 1...

Страница 14: ...13 EFE 2500 AP APS ANP APH Figure 3...

Страница 15: ...Scrapper Blade 10 9 Self Service Unit Optional 1 10 Plastic Pusher 2 11 Head Screws 4 12 Head Group 1 13 Dasher 2 14 Drip Tray_L 1 15 Drip Tray Holder 1 16 Drain 1 17 Photo Sensor 2 18 Front Panel 1...

Страница 16: ...NO PART NAME QUA 1 Dispensing Head 1 2 4 8x3 53mm O Ring NBR 1 3 Lifter Rod 1 4 Speed Adjuster 3 5 Piston Lifter 3 6 Piston 2 7 27 20x3 53mm O Ring 4 8 Middle Piston 1 9 Middle Piston O Ring 1 10 Nozz...

Страница 17: ...APH 7 3 Exploded View of Self Service Unit Figure 5 NO PART NAME QUA 1 Self Service Mounting Unit 1 2 Self Service Spring Pressure Pin 3 3 Self Service Screw M30 3 4 Self Service Spring 3 5 Rectangula...

Страница 18: ...17 EFE 2500 AP APS ANP APH 7 4 Exploded View of Beater Figure 6 NO PART NAME QUA 1 Beater 1 2 Metal Pusher 1 3 Scrapper Blades 5 4 Beater Seal 1 Table 6...

Страница 19: ...18 EFE 2500 AP APS ANP APH 7 5 Exploded View of Dasher Figure 7 NO PART NAME QUA 1 Dasher_Slot 1 2 Dasher Delrin Bushing 1 3 13 95 x 2 62 mm NBR O Ring 1 Table 7...

Страница 20: ...19 EFE 2500 AP APS ANP APH 7 6 Exploded View of Aeration Pump Figure 8...

Страница 21: ...Pump Cover 1 4 Pin 1 5 Pump Stopper Pin 1 6 Driven Gear Shaft 1 7 Driven Gear Bolt 1 8 Spring Support 1 9 Pressure Spring 1 10 Feeding Tube_L 1 11 Handle Knob 2 12 Driving Gear 1 13 Pump Seal 1 14 14...

Страница 22: ...ded View of Compression Feed Pipe Figure 9 NO PART NAME QUA 1 Compression Feed Pipe 1 2 13 95 x 2 62 mm O Ring NBR 1 3 20 63 x 2 62 mm O Ring 2 4 Pipe Connection Plastic 1 5 13 10 x 2 62 mm O Ring Bro...

Страница 23: ...2500 AP APS ANP APH 7 8 Exploded View of Liquid Level Sensor Figure 10 NO PART NAME QUA 1 PLS_045 Liquid Level Sensor Body 1 2 PLS Liquid Level Sensor Float 1 3 4 8 x 3 53 mm O Ring Silicon Yellow 1 T...

Страница 24: ...can reduce the refrigeration capacity of the freezers and cause permanent damage to the compressors Position the machine for easy accessibility for cleaning servicing and maintenance A clean environm...

Страница 25: ...ply installing a shut off valve and outlet pipe marked by plate Water Outlet to a drain pipe installing a shut off valve If water valve is retarded this operation will have to be carried out by skille...

Страница 26: ...n the Soft serve in the barrel will be agitated however no refrigeration will occur STAND BY In the STAND BY position the barrel will retain frozen product in a semi soft state for prolonged periods o...

Страница 27: ...store owner and at all times follow recognized in store hygiene procedures in particular those in respect of dairy products 5 Repairs must be done by the persons who are authorized by Smach if not any...

Страница 28: ...Barrel fill up with the MIX The Barrel will be full when the air stops bubbling from the Barrel Fill the hopper up to the level of the suction tube handle Figure 16 Do NOT fill above the suction tube...

Страница 29: ...ally keep it at 90 to its final direction feed Then close the Hopper Cover and turn the control dial to the WASH mode to start the aeration pump Figure 17 Wait 2 minutes and open the Hopper Cover When...

Страница 30: ...feed pipe towards the pump and connect Lock the plastic sliding fitting into position as shown on the picture Close the hopper cover and turn the freezer to WASH mode again and wait 2 minutes Then dis...

Страница 31: ...tized beaker NOTICE The temperature of the Soft serve should be between 6 5 C and 8 0 C When a serve is dispensed the Freezer is automatically activated by the movement detector switch when it senses...

Страница 32: ...a clean sanitized bucket Immediately place a tight sealing lid onto the bucket and store refrigerated preferably below 5 C 7 Fill the hopper with cold water and allow the machine to run for 2 3 minute...

Страница 33: ...ter shaft a Place the beater into the barrel and turn it slowly until it locks into position b Place the dasher c Lubricate the smaller O rings slip them onto the piston and place the piston into the...

Страница 34: ...ton Grove Barrel Feeder Hole 3 Brush 20x90x450 Pump cover and Pump body holes Outer Air Tube Scrapper Blades Pusher Dasher Head Screw Holes 4 Brush 15x90x350 5 Brush 9x110x350 Barrel Feeder Hole Pump...

Страница 35: ...34 EFE 2500 AP APS ANP APH Make sure all brushes are available for brush cleaning Figure 23...

Страница 36: ...35 EFE 2500 AP APS ANP APH Figure 24 Figure 25...

Страница 37: ...es no residue on the applied surface Keep out of reach of children Rinse well after application Avoid eye contact In case of contact wash with water immediately Avoid skin contact Do not use for face...

Страница 38: ...t should be thicker than on the piston as it will prevent the O ring from slipping during the latter stages of the assembly Place the O ring gently into the designated groove of the Dispensing head an...

Страница 39: ...iston Assembly Insert the lubricated piston into the dispense head This motion should be quite free and without too much force If the piston does not move freely a little more Lubricant is required In...

Страница 40: ...500 AP APS ANP APH Figure 32 Figure 33 14 1 4 Dispensing Head Nozzle O Ring Assembly Lubricate the O Ring and place it gently into the designated groove on the nozzle Then place the nozzle Figure 34 F...

Страница 41: ...40 EFE 2500 AP APS ANP APH 14 1 5 Dispensing Head Piston Lifter Assembly Figure 36 14 1 6 Dispensing Head Lifter Rod Assembly Figure 37 Figure 38...

Страница 42: ...AP APS ANP APH 14 1 7 Dispensing Head Assembled Figure 39 14 2 BEATER ASSEMBLY 14 2 1 Pusher Assembly Figure 40 Figure 41 14 2 2 Blade Assemble Positions Slots on the beater rings shows blade mountin...

Страница 43: ...EFE 2500 AP APS ANP APH Figure 42 Figure 43 The beater turns CLOCKWISE so the blades should be mounted as shown in the picture Otherwise it may cause damage Control the blades carefully after mountin...

Страница 44: ...43 EFE 2500 AP APS ANP APH 14 2 3 Seal Assembly Lubricate the TWO faces of the Beater Drive Shaft Seal and slip over the drive shaft Figure 44 14 2 4 Beater Assembled Figure 45...

Страница 45: ...free of any obstruction before you insert the beater The beater must slide in easily with a final firm push and some turning to align the shaft with the gearbox socket When it is pushed in the silicon...

Страница 46: ...ter placing the beater place the dasher The front side of the dasher should be placed upright as shown in the picture You can now proceed to put the dispensing head on as described below 14 4 FITTING...

Страница 47: ...bolts Make sure the dispense handle is in the UP position so Soft Serve liquid does not run out Figure 54 Figure 55 Figure 56 14 4 2 Tightening the Screws Tighten the 4 Dispense Head Screws in a cros...

Страница 48: ...charging ice cream can be adjusted with Speed Adjuster Screw When you turn the screw CLOCKWISE mass flow rate will decrease and ice cream discharge will be SLOWER When you turn the bolt COUNTER CLOCKW...

Страница 49: ...FE 2500 AP APS ANP APH 14 5 COMPRESSION FEED PIPE ASSEMBLY 14 5 1 O Ring Assembly Lubricate and place the o rings 14 5 2 Pipe Connection Assembly 14 5 3 Check Valve Assembly Figure 59 Figure 60 Figure...

Страница 50: ...49 EFE 2500 AP APS ANP APH 14 6 THE AERATION PUMP ASSEMBLY 14 6 1 Aeration Pump Cover Disassembled Figure 62...

Страница 51: ...ver O Ring and Relief Spring Assembly Figure 63 Figure 64 Lubricate the O Ring and place it gently to the O Ring slot on the feeding tube Then place the Pump Cover Relief Spring Pressure Spring and th...

Страница 52: ...51 EFE 2500 AP APS ANP APH 14 6 3 Feeder Tube Assembly Figure 65 Figure 66 Mount the Feeder Tube to the Pump Cover Then turn the feeder tube CLOCKWISE Figure 67...

Страница 53: ...52 EFE 2500 AP APS ANP APH 14 6 4 Aeration Pump Feeder Tube Air Adjustment Figure 68 Figure 69...

Страница 54: ...igure 70 There are 6 different hole sizes as shown in the picture Turning the feeder tube CLOCKWISE causes LARGER hole size and LOWER OVERRUN Turning the feeder tube COUNTER CLOCKWISE causes SMALLER h...

Страница 55: ...bly 14 6 5 1 Pump Body Disassembled Figure 71 14 6 5 2 Gears and O Ring Assembly First mount the drive gear then the driven gear Grease the inner diameters with a little grease Don t forget to lubrica...

Страница 56: ...S ANP APH Figure 74 Figure 75 14 6 5 3 Drive Shaft Assembly Grease the shaft with a little grease 14 6 6 Pump Body Pump Cover Assembly Mount the Pump Cover and Pump Body and tighten the handle nuts Fi...

Страница 57: ...14 7 ASSEMBLY OF PUMP TO THE MACHINE Figure 78 Figure 79 The pump could be easily mounted by turning it The pin must match with the slotted part Connect the Feeding Tube with the pump by turning and...

Страница 58: ...57 EFE 2500 AP APS ANP APH 14 8 ASSEMBLY OF HOPPER AGITATOR TO THE MACHINE Figure 81 Figure 82...

Страница 59: ...icate the Agitator Seal and place it on the Agitator shaft Check the position of the seal It must be placed as shown in the picture Figure 84 Figure 85 After placing Agitator Seal place the Agitator B...

Страница 60: ...59 EFE 2500 AP APS ANP APH Figure 86 Agitator Plug for ANP and APH Figure 87 Figure 88...

Страница 61: ...is placed correctly The up side of the float is marked as shown in the picture After placing float place the O Ring to the groove Figure 89 Figure 90 14 10 HOPPER COVER ASSEMBLY Place the HOPPER COVE...

Страница 62: ...d machine Air circulation is restricted b Water cooled machine Water circulation is restricted a Check the clearances around the machine b Check the water inlet outlet and filter Check that pipe is no...

Страница 63: ...missing Add nozzle O Ring Nozzle O ring is worn Replace the nozzle O Ring Dispense Head O ring is missing or displaced Drain the machine and add or adjust O ring Dispense Head bolts are not tightened...

Страница 64: ...63 EFE 2500 AP APS ANP APH 16 ELECTRICAL CIRCUIT DIAGRAMS Figure 91...

Страница 65: ...64 EFE 2500 AP APS ANP APH Figure 92...

Страница 66: ...65 EFE 2500 AP APS ANP APH Figure 93...

Страница 67: ...66 EFE 2500 AP APS ANP APH Figure 94...

Страница 68: ...rranty Period 1 Year Invoice Date No Delivery Date SEAL SIGNATURE This warranty given by SMACH GIDA MAKINE SAN TIC A S does not apply in the following cases 1 The failures results from misusage of pro...

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