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If this is out of alignment: 

 

Loosen the screw holding the tracer point 

 

Turn the tracer adjustment ring (clockwise to extend tracer and anti-clockwise to retract it) 
until the cutter skims against the blank on the right whilst the key on the left is against the 
tracer 

 

Re-tighten the allen screw. 

 

MORTICE CALIBRATION 

Axis Calibration: 

Insert identical key blanks with shoulders on front and back into both jaws, lining them up with the 
back shoulder against the jaw.  

When correctly calibrated the side of the tracer and the side of the cutter should hit the shoulders 
simultaneously. 

If this is out of alignment: 

 

Loosen the allen screw on the tracer housing 

 

Adjust the position of the tracer left or right until the tracer and cutter are both touching the 
key shoulders 

 

Re-tighten the screws 

Depth Calibration: 

Insert identical key blanks with shoulders on front and back into both jaws, lining them up with the 
back shoulder against the jaw.  

When correctly calibrated the cutter should skim the surface of the key on the left whilst the tracer 
is making contact with the key on the right. 

If this is out of alignment: 

 

Loosen the top allen screw on the tracer housing 

 

Turn the screw under the tracer (clockwise to extend tracer and anti-clockwise to retract it) 
until the cutter skims against the blank on the left whilst the key on the right is against the 
tracer 

 

Re-tighten the allen screw 

 

GENERAL MAINTENANCE 

WARNING! ENSURE MACHINE IS UNPLUGGED BEFORE UNDERTAKING ANY MAINTENANCE 

It is advisable to periodically check the parts subject to wear on the machine, e.g. drive belt, cutters, 
brush, tracer points, etc. 

For long lasting, satisfactory operation of the key machine the following regular checks are also 
recommended. 

 

Содержание CYCLONE

Страница 1: ...1 CYCLONE CYCLONE PLUS MANUAL ...

Страница 2: ...TION PREPARATION 4 Checking For Damage 4 Installation 4 Environmental Conditions 4 OPERATION MAINTENANCE 5 8 Cutting a Key Cylinder 5 Cutting a Key Mortice 5 Replacing The Cutters 6 Machine Adjustment 6 7 General Maintenance 7 8 HEALTH SAFETY 8 ...

Страница 3: ...er 2 Voltmeter 3 Cutter guard 4 Cylinder follower 5 Cylinder cutter 6 Cylinder jaws carriage 7 Swarf tray 8 Protective shield 9 Brush 10 Switch 11 Main switch 12 Mortice cutter 13 Mortice follower 14 Wheel handle 15 Mortice jaws carriage ...

Страница 4: ...osition on a flat bench or counter Ensure that there is adequate lighting in the area and there is adequate space surrounding the machine Fit the front handles to the key carriage and secure hand tight Fit the eye shield Fit the bulb cover and bulb Remove the red protective caps on the followers 4 13 before use Connect the machine to the mains power supply Switch the main power switch 11 on Check ...

Страница 5: ... Raise the carriage to the cutter apply a reasonable amount of pressure and use the wheel handle to trace the original key from the shoulder to the tip Lower the carriage turn off the power Release the cut key and deburr if necessary using the brush CUTTING A KEY MORTICE Place the original key in the right hand jaw pushing it in from the right until it stops at the shoulder Repeat for the blank ke...

Страница 6: ...libration which obviously regulates the depth of the cuts CYLINDER CALIBRATION Axis Calibration Insert identical key blanks with shoulders on front and back into both jaws lining them up with the back shoulder against the jaw on Side A When correctly calibrated the key set guide should touch both shoulders and the tracer and cutter should hit the shoulders simultaneously If the key set guide is ou...

Страница 7: ...y shoulders Re tighten the screws Depth Calibration Insert identical key blanks with shoulders on front and back into both jaws lining them up with the back shoulder against the jaw When correctly calibrated the cutter should skim the surface of the key on the left whilst the tracer is making contact with the key on the right If this is out of alignment Loosen the top allen screw on the tracer hou...

Страница 8: ...ETY For complete safety whilst operating the machine please take the following precautions Always wear safety goggles Always work with dry hands Check that the machine is properly earthed Keep loose clothing ties hair etc away from moving parts Only clamp keys when the motor is switched off Keep hands away from the cutters when the machine is in use Turn power off when not in use and ensure the ma...

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