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Assembly instructions

following machinery directive 2006/42/EC

SKF TLMP series 1008/ 1018

min

SKF MultiPoint Automatic

Lubricator TLMP series

Max

MP5460EN
951-171-030-EN
2017/01/02
Version 02

Содержание TLMP 1008 Series

Страница 1: ...EN Assembly instructions following machinery directive 2006 42 EC SKF TLMP series 1008 1018 On min h SKF MultiPoint Automatic Lubricator TLMP series Max MP5460EN 951 171 030 EN 2017 01 02 Version 02...

Страница 2: ...e respective national authorities The person empowered to assemble the technical documentation on behalf of the manufac turer is the head of standardization See manufacturer s address Furthermore the...

Страница 3: ...aimer The manufacturer shall not be held respon sible for damages caused by non appropriate use faulty assembly operation setting main tenance repair negligence or accidents use of inappropriate lubri...

Страница 4: ...ssioning daily start up 14 1 18 Cleaning 14 1 19 Residual risks 15 2 Lubricants 17 2 1 General information 17 2 2 Selection of lubricants 17 2 3 Material compatibility 17 2 4 Temperature characteristi...

Страница 5: ...ting 43 11 Spare parts 47 11 1 SSV metering devices 47 11 2 Kit of seals 47 11 3 Foam filter 47 11 4 Tubing and connectors 47 11 5 Membrane keypad 48 11 6 Pump element 48 11 7 Adapter M22 x 1 5 48 11...

Страница 6: ...tective clothes Wear personal protective equipment safety shoes Release the product General obligation Keep unauthorized persons away Protective earth Safety extra low voltage SELV Safe galvanic isola...

Страница 7: ...Sound pressure level kp kilopound kW kilowatt greater than fpsec feet per second U Voltage less than Conversion factors R resistance plus minus Length 1 mm 0 03937 in I current diametre Area 1 cm 0 1...

Страница 8: ...s in proper technical condition and according to the information in these instructions Familiarize yourself with the functions and operation of the product The spe cified assembly and operating steps...

Страница 9: ...or corrosive ma terials e g high ozone pollution These may affect seals and painting in areas with harmful radiation e g ioni sing radiation to supply transport or store hazardous substances and mixt...

Страница 10: ...ges to the drive Replacement of or changes on the pis tons of the pump elements 1 8 Inspections prior to delivery The following inspections were carried out prior to delivery Safety and functional tes...

Страница 11: ...irective 2014 35 EU The protective regulations of Low Voltage Directive 2014 35 EU are fulfilled according to annex I 1 5 1 of Maschinery Directive 2006 42 EC Reference on Pressure Equipment Directive...

Страница 12: ...trics Person with appropriate professional educa tion knowledge and experience to detect and avoid the hazards that may arise from electricity 1 14 Brieing of external technicians Prior to commencing...

Страница 13: ...or electrical works only Carry out electrical connections only ac cording to the information in the valid wiring diagram and taking the relevant regulations and the local connection con ditions into a...

Страница 14: ...e for contamination and clean if necessary Lubricant lines should be primed with lubricant prior to installation This makes the subsequent ventilation of the system easier Observe the specified tighte...

Страница 15: ...o electric shock in case of damage to the connection cable B C D E F G H Check the connection cable with regard to damages before the first usage and then at regular intervals Do not mount cable to mo...

Страница 16: ...f the motor due to a blockade C D Switch pump off let parts cool down eliminate cause Damage of the control pcb due to electrostatic discharge when replacing a defective membrane keypad G Avoid electr...

Страница 17: ...the lubricant supplier based on the requirement profile defined Should you have little or no experience with the selection of lubricants for centralized lu brication systems please contact SKF If req...

Страница 18: ...y after a machine downtime of 1 week If doubts arise as to a further suitability of the lubricant please replace it prior to re commissioning and if necessary undertake initial lubrication manually It...

Страница 19: ...cants TLMP series Temperature Minimum Maximum LGHB 2 0 C 70 C LGGB 2 25 C 50 C LGMT 2 10 C 40 C LGMT 3 10 C 50 C LGWA 2 10 C 50 C LGWM 1 10 C 25 C LGWM 2 25 C 70 C LGEV 2 10 C 70 C LGHP 2 10 C 70 C LG...

Страница 20: ...ne keypad The membrane keypad serves to display op eration and fault messages and to change pa rameters programming in the case of pumps with controller 4 Pump housing The housing comprises the motor...

Страница 21: ...means of an indi cator pin and proximity switch after reaching the preset number of operating cycles 8 Reservoir venting device Serves to vent the reservoir when filling it with lubricant or to vent t...

Страница 22: ...sure screws 7 2 increases the output of the next lower open outlet on the same side by the lubricant volume of the upper closed outlets Maximum number of outlets that can be crossported internally is...

Страница 23: ...or even numbers of outlets by closing outlet 2 for odd numbers of outlets by closing outlets 2 and 1 Feed lines are connected to the outlets with the highest numbers The outlets with the lowest number...

Страница 24: ...ation display and change parameters programming All functions except from the display of er ror codes are available during the pump s pause time only Pump adjustments are made via the green adjustment...

Страница 25: ...of the membrane keypad or the display is pending min h On Programming step P1 In this step the hourly data of the pause time is set min h On Programming step P2 In this step the minute value of the pa...

Страница 26: ...ow level signal functional faults as permanent signal ON Programming step P5 min h On Output signal programmed as normally closed contact Intermittent low level signal functional faults as permanent s...

Страница 27: ...in tens and units Example 0110 110 manually triggered additional lubrication cycles AC Shows the number of automatically trig gered operating cycles Counter value 0 9999 continuous The display consis...

Страница 28: ...oke approx 1 0 ccm per minute Output of metering device approx 0 2 ccm per cycle Maximum pump run time 30 minutes 1 NLGI III lubricants may be supplied under certain operating conditions only Therefor...

Страница 29: ...e yes yes yes Protective and disconnecting device required for isolation yes yes yes Switching voltage 48 VAC DC 48 VAC DC 48 VAC DC IP protection class of bayonet plug 65 65 65 AC fault relay for low...

Страница 30: ...ult signal no differentiation U output signal as nc contact output signal as no contact P6 Start stage SP SP Pump starts with pause time SO Pump starts with lubrication time Maximum runtime 30 minutes...

Страница 31: ...18 Nm 1 Nm Coupling nut on outlet fitting Plastic tube 10 Nm 1 Nm Steel tube 11 Nm 1 Nm Cover of pump housing 1 6 Nm 0 8 Nm Reservoir with pump housing 7 Nm 1 Nm 4 5 Necessary lubricant consistencies...

Страница 32: ...ant consistency 5 Lubricant consistencies of NLGI 000 lubricants at 70 C up to lubricant consistencies of NLGI 1 5 lubricants at 20 C To prime an empty pump up to the MAX marking of the reservoir the...

Страница 33: ...s 5 3 Storage Before application inspect the products with regard to possible damages occurred during their storage This particularly applies for parts made out of plastic and rubber embrittlement as...

Страница 34: ...rial until any dis crepancies are resolved NOTE Technical data see chapter 4 6 2 Attachment Protect the product against humidity and vibration and install it in an easily accessible position to ensure...

Страница 35: ...F MultiPoint Automatic Lubricator TLMP series Max A B D C 6 3 Minimum assembly dimensions Ensure sufficient space for maintenance work or for a possible disassembly of the product by leaving a free sp...

Страница 36: ...146 mm F height 110 mm E F 6 4 Connecting dimensions The pump is fastened on the two mounting bores Fastening is done by means of the fastening material included in the scope of delivery 2 x M8 screw...

Страница 37: ...ug Use adequate cable to configure square plug without cable For connection of the cable see wiring diagram on square plug or corresponding wiring diagram in these Instructions see chapter 12 Remove p...

Страница 38: ...Fig 19 To do so observe the notes contained in chapter 4 8 Press key 3 1 to let the pump run until lubricant leaks from the open outlets of the metering device Switch the pump off Mount the primed lub...

Страница 39: ...e will be lost Programming is continued with program ming step P2 After confirming the last step P6 the programming is completed Programming steps P1 Setting of the pause time in hours P2 Setting of t...

Страница 40: ...nterrupted after 1 minute from switching the pump on after switching the pump on again the pause time will continue from where it had been inter rupted 7 2 Triggering an additional lubrication cycle T...

Страница 41: ...serve the notes contained in chapter 4 8 8 3 Temporary shutdown Temporarily shut the system down by dis connecting it from the power supply NOTICE Damage to the pump Make sure that no dirt enters the...

Страница 42: ...t board 10 from bottom to top out of the bracket in the cover until the blue plug 10 1 of the control printed circuit board is easily accessible Remove blue plug from the control prin ted circuit boar...

Страница 43: ...mp still completes the current lubrication cycle A restart can take place only after refilling the reservoir Fill reservoir Fault signal EP Fault of the membrane keypad or fault of the display Replace...

Страница 44: ...ction bore of pump element is clogged After disassembling the pump element Disassemble and clean the pump elements Piston of pump element is worn Defective check valve in the pump element Too low pres...

Страница 45: ...correct pause time settings and metering device cycles Check and if necessary correct cross porting of outlets Pump is permanently on Pump does not switch off Indicator pin on metering device does no...

Страница 46: ...ning of plug A1 and cor rect if necessary Power supply interrupted from control pcb to motor Pump display is off Check power supply from the control pcb to the motor and correct if necessary Motor doe...

Страница 47: ...n Qty Part number SSV metering device 8 K rear mounted 1 TLMP 1 D8 SSV metering device 18 K rear mounted 1 TLMP 1 D18 11 2 Kit of seals Designation Qty Part number Kit of seals TLMP 1 S 11 3 Foam ilte...

Страница 48: ...Adhesive membrane keypad 1 TLMP 1 K 11 6 Pump element Designation Qty Part number Pump element D6 1 TLMP 1 P 11 7 Adapter M22 x 1 5 Designation Qty Part number Adapter M22 x 1 5 1 TLMP 1 A 11 8 Indica...

Страница 49: ...nd labels 1 TLMP 1 R 11 10 Housing cover replacement kit Designation Qty Part number Housingcoverreplacementkit 1 TLMP 1 H A replacement kit consists of Housing cover including membrane membrane keypa...

Страница 50: ...mber Square plug with connection socket black with 10 m cable 1 TLMP 1 S 11 14 Control printed circuit board replacement kit Voltage Jumper Qty Part number 120 VAC NO 1 TLMP 1 C120 230 VAC NO 1 TLMP 1...

Страница 51: ...reviation Meaning Abbreviation Meaning X1 Plug for connection A1 LL Low level indication X2 Plug for connection A2 LLV Low level indication with pre warning X6 Plug for connection of low level indicat...

Страница 52: ...52 EN Core assignment of connection A1 X1 Pin 1 Pin 2 Pin 3 PE Y Y Y Y RD BN BK GN YE Square plug EN 175301 803 DIN 43650 A 2 1 3 12 2 Core assignment of the connection plugs 12 Circuit diagrams...

Страница 53: ...53 12 EN 12 3 Circuit diagram 24 V DC with square plug 12 Circuit diagrams...

Страница 54: ...54 EN 12 4 Circuit diagram 120 V AC with square plug 12 Circuit diagrams...

Страница 55: ...55 12 EN 12 5 Circuit diagram 230 V AC with square plug 12 Circuit diagrams...

Страница 56: ...F customers uniform quality standards and worldwide product availability Important information on product usage All products from SKF may be used only for their intended purpose as described in this b...

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