Siyang 380J-3 Скачать руководство пользователя страница 25

 

E

AST 

C

HINA 

S

HIPBUILDING 

I

NSTITUTE 

F

ACTORY

 

 

 

22

SIYANG

四洋

R

7.3 BLACK SMOKING FROM EXHAUST 
 

Causes 

Remedial method 

(1). The engine is overloaded 
(2). Fuel injector defeats 
(3).Poor fuel quality 
(4)The fuel injection advance angle 

is incorrect. 

(5)Combustion is incomplete 

Reduce the load properly. 
Renew one. 
Change the fuel as specification 
Refer to 7.1(3) 
 
Check the injector, fuel injection advance 
angle, cylinder gasket and cylinder 
compression pressure etc. 

 
7.4 LOW LUBE OIL PRESSURE 
 

Causes 

Remedial method 

(1)

 

Lube oil in oil sumps too low. 

(2)

 

Lube oil pipe leaks 

(3)

 

Lube filter obstructed. 

(4)

 

The lube oil is too thickness 

(5)

 

Pressure sensor or lamp defeats 

(6)

 

Gear pump worn out and 
clearance is over 

Fill up to the right mark. 
Tighten all connectors. 
Replace lube filter. 
Replace the lube oil as specification 
Replace a new one. 
Replace gears pump and adjust the 
clearances 

 
7.5 ENGINE KNOCKING 
 

Causes 

Remedial method 

(1).The fuel injection advance angle is 
 incorrect. 
(2) Air or water is mixed in fuel system 
(3)Fuel supply for each cylinder is 
unequal. 
(4)Wear of the certain components 

exceeds specification limits 

Refer to 7.1(3)   
 
Refer to 7.1(2) 
Refer to 7.2(4) 
 
Replace the worn parts. 

Содержание 380J-3

Страница 1: ...SIYANG R 380J 3 MARINE DIESELENGINE SET OPERATION MANUAL EASTCHINASHIPBUILDINGINSTITUTE FACTORY December2003...

Страница 2: ...6 1 Electric systemparts description 12 4 6 2 Instruments panel 12 4 7Startingprecautions 12 4 8Check before starting 12 5 Operation of engine 12 5 1Starting 12 5 2Starting by Spring starter if insta...

Страница 3: ...in davits orfree fall rig 19 6 17Generalprecaution about electricalsystem 19 6 18Stroage 20 7 Troubleshooting 21 7 1 Difficultin starting the engine 21 7 2Insufficient output 21 7 3 Black smoking from...

Страница 4: ...aksassoonaspossible Isolatethebatterywhenworking ontheengine Alldrivebeltsmustreceiveregularattention Keep electrical contactsfreefromcorrosion etcby smearing themwith petroleum jelly Batteries underc...

Страница 5: ...linformation with orwithoutpriornotice While every effort is made to ensure the accuracy of the particulars contained within this publication neither the manufacturer or dealer shall in any circumstan...

Страница 6: ...EAST CHINA SHIPBUILDING INSTITUTE FACTORY 3 SIYANG R Exhaust flange Note ThedimensioninbracketisonlyformatchingZF12Mgearbox Fig 380J 3marinedieselengine set overall dimension...

Страница 7: ...6 Outlet cock 7 Lubeoildipstick 8 Tachometersensor 9 Gearboxdipstick 10 Expansion tankercap 11 Fresh waterpump 12 Lubeoilfilter 13 Gearbox 14 Gearbox oil screw 15 Alternator 16 Expansiontanker 17 Lub...

Страница 8: ...umption at ratedoutput g kw h 255 Lubeoilconsumption atratedoutput g kw h 2 72 Airconsumptionin10minutes m3 16 148 Lubrication method Splashed and forced Method of cooling Water coolant Direction of r...

Страница 9: ...emperatures use fuel with good clog characteristic Clogpoint CFPP 25 4 2 LUBRICATION SYSTEM The lubrication system is madeup of anoilsump an suction strainer an oil pump lube cooler filterandvariouspi...

Страница 10: ...nd water pump to theengineblock cylinder head water cooling exhaustpipeandoutletthenfeedback tokeel cooler to make circulation cooling Toohighcoolingtemperaturewillcausethelampin thecontrol panel to l...

Страница 11: ...xhaustpipe17 Fueloilinlet 4 4 ELECTRIC SYSTEM Theelectricsystemis composed ofbattery charging alternator startingmotor relay regulator switch alarmbuzzer alarmlamps and instruments If without FQ sprin...

Страница 12: ...rator Items with dotted line not included in normal delivery Battery 1 12 Volt Battery 2 12 Volt Double charge diode 50mm2 G G 50mm2 B Armature F Magnetic 1 1 3 1 4 5 6 Tachometer Low oil pressure ala...

Страница 13: ...r sensor G Starter Generator Items with dotted line not included in normal delivery Battery 1 12 Volt Battery 2 12 Volt 50mm2 G G 50mm2 B Armature F Magnetic 1 1 3 1 4 5 6 Tachometer Low oil pressure...

Страница 14: ...16 Charge indicating lamp AD11 16 AD11 16 Tachometersensor ZG912346 ZG912346 Temperaturesensor WB9311 WB9311 Lubepressuresensor YB1011 YB1011 Startingmotor QD138C QD138C Batteryvoltage 12V 12V Voltage...

Страница 15: ...pandgearbox Coolantlevelin theexpansion tanker Battery main switch is on Oil pressure light and changing light will nowbeonandthe buzzerwillsound 5 OPERATION OFENGINE 5 1 STARTING Before attempting to...

Страница 16: ...rbox at idle position and put the handle of fuel rackat mid position 3 Start the engine At the same time operate the hand pump until the engine runsstably 4 If knocking appears while the engine is sta...

Страница 17: ...ise rotation press the butterfly spring to fullypressingstate The red markis appearing 3 The energy will relieve at a moment when the lever is pressed At that time the engine speed rises over the star...

Страница 18: ...shwaterisonly used all of cooling water must be drainedoutfrom thecooling systemwhen theambient temperatureis below5 exceptanti freezecoolant isused 6 ROUTINE MAINTENANCE The engine has passed the lif...

Страница 19: ...UBRICATION OILSPECIFICATION Temperature in starting Mono grade Multi grade Below 15 5w 5w 30 Between and 15 4 10w 10w 30 Between and 4 30 20 20 w 15w 30 10w 30 Above 30 30 15w 40 20w 40 The temperatur...

Страница 20: ...ollowingorequivalenttypesofoilcanbeused MobileDelvac1300series Shell Rimula oil Esso lubeXD3 ChevonDelcoSuper3 FinaSolna3 NorolMarineTMA300 BPenergol DS3 GulfprideSeies3 Elf Disal HD3 Texaco URSAS3 Ca...

Страница 21: ...TOR BELTTENSION It is important that the belt tension is checked after an overhaul or whennewbeltisinstalled Newbelt tension Aforce of3 3 5kg to deflectbelt3 5mm Checking and adjustmentatserviceinterv...

Страница 22: ...ystem afterfilter elementchange seesection 6 11 6 14IDLINGSPEEDADJUSTMENT Startthe engine andrununtilnormal operating temperatureis reached Correct idling speed is less than 900 rpm and is factory set...

Страница 23: ...anifolds and pear into the cylinder liners from the air passages about 0 2 kg of clean dehydrated oil By heating the lubricating oil to 110 120 until all air bubble on surface of oil disappear And rot...

Страница 24: ...the air and tighten all fuel pipe connectors Adjustthefuelinjection advance angle asspecification Adjustthevalveclearance as required Charge the battery fully or tighten the connections Fill up the f...

Страница 25: ...uses Remedial method 1 Lubeoilinoilsumpstoo low 2 Lubeoilpipe leaks 3 Lubefilter obstructed 4 The lubeoil is too thickness 5 Pressuresensororlamp defeats 6 Gear pump worn out and clearanceisover Fillu...

Страница 26: ...lube oil pressure with insufficientflow 3 Theengineisoverloaded Add water coolant Repairorreplacewaterpump Refer tosection 6 9 Fillordrain thelubeoil Referto7 4 Referto7 3 1 7 7 ENGINE OVER SPEED OR...

Страница 27: ...eselenginesetoperationmanual Piece 1 4 Gearboxoperationmanual Piece 1 5 380J 3marineenginesetpartscatalogue Piece 1 6 Instructionforwheelhouse Piece 1 7 380J 3Classinspectingcertificate Piece 1 8 Prod...

Страница 28: ...020003 2 Innervalvespring 2 6 N85 020002 Connectingrodbush 4 7 CZ480Q 050006 Valvecollets 2 8 CZ475Q 030014 Upperbearingshell 2 9 CZ475Q 030015 Lowerbearingshell 2 10 CZ480Q 050001 Firstpistonring 1 1...

Страница 29: ...Address No 2Huancheng road zhenjiang City Jiangsu China Tel 86 5114401263 0511 4427291 Fax 86 5114427291 Vip code 212003 Email tech siyang com Website www siyang com...

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