background image

14 

 

 

  INSTALLATION 

Contents 

1 * Inverter based power unit   

 

1 * TIG Torch  

 

 

 

1 * Electrode holder lead 

1 * Earth return lead 

 

Power switch 

Front Panel  

Control switches 

Rotary controls 

Fault lights 

Current display 

11 

 

 

  INTRODUCTION….cont 

Arc welding more accurately described as Manual Metal Arc welding (MMA) pieces of 

metal to be fused together by means of an electric ARC, the arc is generated by 

electric current flowing across the gap between the metal being welded and an arc 

welding electrode. 

 

The electric arc causes a portion of the metal work piece to melt forming a pool of 

molten metal. The arc welding electrode, which is coated with flux to prevent the mol-

ten material from reacting with the surrounding atmosphere and to facilitate the stabil-

ity of the arc. During welding the flux is simultaneously melted/vapourized, this flows to 

the molten pool of material shielding it from the air and forms a coating over the cool-

ing weld bead, the coating on the weld bead is called `slag` and is removed after 

cooling. 

By using inverter technology the weight and volume of product can be reduced, while 

the efficiency is raised to 85%, this give a machine that is compact, very portable, con-

trollable and energy efficient. 

 

The  P177 is a  Dual process machine capable of ARC and TIG welding mild steel, car-

bon  steel,  stainless  steel,  alloy  steel,  Aluminium and  most  other  nonferrous  metals,  all 

torches and leads are supplied the user only needs to supply a gas regulator, welding 

consumables and the item to  weld. 

 

Items the user needs to supply. 

 

MMA mode, welding electrodes that match the work being under taken. 

 

TIG mode, argon gas bottle with regulator, welding electrodes that match the work 

being under taken. 

DC TIG Welding is similar in principle to MMA. An arc is created between the electrode 

which is made from a very durable material called Tungsten and the work piece, 

causing a portion of the metal work piece to melt forming a molten pool of metal, the 

area is shielded by argon gas. A non-fluxed filler rod, compatible with the work materi-

al, is added to the molten metal pool to form the weld. 

 

The arc is started by pressing holding the electrode close to the surface and pressing 

the torch trigger, a high voltage at high frequency is applied to the electrode, as soon 

the air is ionised in the gap between the electrode and work piece the welding power 

can flow. 

The Tungsten is then drawn away sufficiently to avoid contact whilst still maintaining the 

The Processes: 

Содержание 05162

Страница 1: ...r offers a disposal facili ty please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment Ref 200116 FOR HELP OR AD...

Страница 2: ...torches electrode holder and earth clamps Failures due to misuse or operating the machine outside the scope of this manual are also not covered In the unlikely event of warranty claims contact your d...

Страница 3: ...f dirty clean and if in poor condition replace 5 Check the TIG torch it lead and consumables are in good condition replace if not 6 If the machine is not to be used for a long time store it in the ori...

Страница 4: ...gh the recommended fuse NB This unit must be earthed D DO NOT dismantle the torch without first switching off the machine ELECTRIC SHOCK Either AC or DC voltages associated with the welding environmen...

Страница 5: ...n or any wet clothing be sure gloves are dry 3 Before welding check for continuity Be sure the ground cable is connected to the work piece as close to the welding areas as possible Grounds connected t...

Страница 6: ...slag to protect the eyes from radiant energy and flying metal Re place cover glass when broken pitted or spattered 3 Avoid oily or greasy clothing A spark may ignite them 4 Hot metal such as electrod...

Страница 7: ...T flying sparks or falling slag can pass through cracks along pipes through windows or doors and through wall or floor openings and out of sight of the operator Sparks and slag can fly up to 10 metres...

Страница 8: ...se themselves to the welding arc rays or to hot metal 2 Keep children away while welding they are not aware that looking at an arc ray can cause serious eye damage 3 Protect other nearby personnel fro...

Страница 9: ...weld OPERATING INSTRUCTIONS ARC Remote control socket TIG Torch Fitting Trigger socket Negative power socket Positive power socket 9 SAFETY cont wearing an air supplied respirator 5 Gas leaks in a con...

Страница 10: ...n and weld 4 Slope down TIG MODE Sets the slope down time which starts after the torch trigger is released this is the time taken for the current to automatically reduced from the peak current to zero...

Страница 11: ...this give a machine that is compact very portable con trollable and energy efficient The P177 is a Dual process machine capable of ARC and TIG welding mild steel car bon steel stainless steel alloy st...

Страница 12: ...trong weld During welding the polarity of the torch and work are reversed when current flows from the work to the electrode the oxide layer if lifted off then current flows from the elec trode to the...

Отзывы: