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23

Troubleshooting

Adjustments & Service

TROUBLESHOOTING

While normal care and regular maintenance will extend
the life of your equipment, prolonged or constant use
may eventually require that service be performed to
allow it to continue operating properly.

The troubleshooting guide below lists the most common
problems, their causes and remedies.

See the information on the following pages for
instructions on how to perform most of these minor
adjustments and service repairs yourself. If you prefer,
all of these procedures can be performed for you by
your local authorized dealer.

WARNING

To avoid serious injury, perform maintenance on
the tractor or mower only when the engine is
stopped and the parking brake engaged.

Always remove the ignition key, disconnect the
spark plug wire and fasten it away from the plug
before beginning the maintenance, to prevent
accidental starting of the engine.

TROUBLESHOOTING THE  RIDER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1.

Parking brake not engaged.

1. Engage parking brake.

2.

PTO (electric clutch) switch

2. Place in OFF position.

in ON position.

3.

Out of fuel.

3. If engine is hot, allow it to cool, then refill 

the fuel tank.

4.

Engine flooded.

4. Move choke control to closed position.

5.

Fuse blown.

5. Replace fuse.

6.

Battery terminals require 

6. Clean the battery terminals

cleaning.

7.

Battery discharged or dead.

7. Recharge or replace.

8.

Wiring loose or broken.

8. Visually check wiring & replace broken or

frayed wires. Tighten loose connections.

9.

Solenoid or starter motor faulty.

9. Repair or replace. See authorized dealer 

10. Safety interlock switch  

10. Replace as needed. See authorized 

faulty.

service dealer.

11. Spark plug(s) faulty, fouled

11. Clean and gap or replace.

or incorrectly gapped.

See engine manual.

12. Water in fuel.

12. Drain fuel & replace with fresh fuel.

13. Gas is old or stale.

13. Drain fuel & replace with fresh fuel.

Engine starts hard or runs poorly.

1.

Fuel mixture too rich.

1. Clean air filter. Check choke adjustment.

2.

Spark plug faulty, fouled, or 

2. Clean and gap or replace.

incorrectly gapped.

(See engine manual.)

Engine knocks.

1.

Low oil level.

1. Check/add oil as required.

2.

Using wrong grade oil.

2. See engine manual.

Excessive oil consumption.

1.

Engine running too hot.

1. Clean engine fins, blower screen and

air cleaner.

2.

Using wrong weight oil.

2. See engine manual.

3.

Too much oil in crankcase.

3. Drain excess oil.

Engine exhaust is black.

1.

Dirty air filter.

1. Replace air filter. See engine manual.

2.

Engine choke control

2. Open choke control.

is in closed position.

Содержание 5022285

Страница 1: ...immediately after the front cover The part number for this manual typically a 172_____ number is located on the front cover This file may contain several manuals which differ only by their covers See...

Страница 2: ...THIS PAGE INTENTIONALLY BLANK FOR PLACEMENT ONLY DO NOT PRINT...

Страница 3: ...n 02 Rev Date 4 2006 TP 100 7250 02 CI S 21HP Zero Turn Riders Mfg No Description 2690444 Simplicity 21HP Citation Zero Turn Rider with 48 Mower 23HP Zero Turn Riders Mfg No Description 2690445 Simpli...

Страница 4: ...MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA...

Страница 5: ...ments Service 23 Troubleshooting the Rider 23 Troubleshooting the Mower 24 Seat Adjustment 25 Ground Speed Control Lever Adjustment 25 Speed Balancing Adjustment 25 Parking Brake Adjustment 26 Battery...

Страница 6: ...present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s positi...

Страница 7: ...stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a...

Страница 8: ...line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additi...

Страница 9: ...aighten or repair the ROLL BAR Never alter the ROLL BAR by welding anything to it or by drilling additional holes WARNING In order to avoid serious injury or death from roll over it is important to fo...

Страница 10: ...f the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechani...

Страница 11: ...USA 53074 0997 Simplicity Mfg Inc S S A A M M P P L L E E North American CE Models CE Models Only Mfg No 269XXXX kW XXX Engine RPM XXXX LpA XXX dB A Vibration Wheel XXX m s Vibration Seat XXX m s 200...

Страница 12: ...u and others who may use the equipment to follow the safety instructions necessary for safe effective operation Decal Main Part No 5100252 Safety Decals AMPUTATION AND THROWN OBJECTS HAZARD To avoid i...

Страница 13: ...ith PTO engaged OR Operator rises off seat with parking brake disengaged Operator moves motion control handles out of their neutral positions before disengaging parking brake Test 4 Blade Brake Check...

Страница 14: ...ve the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Deck Lift Pedal Cutting Height Adjustment Pin Deck Lift Lock Lever These control the...

Страница 15: ...tle Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel Moving a lever forw...

Страница 16: ...fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be...

Страница 17: ...RAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid throttle position and turn...

Страница 18: ...ard BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top...

Страница 19: ...with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will...

Страница 20: ...Clip B Retainer Pin C Roll Bar D Rubber Stop 16 RAISE LOWER THE ROLL BAR To lower the roll bar 1 Pull the hair pin clips A Figure 9 out of the retainer pins B 2 Push or pull the top of the roll bar C...

Страница 21: ...never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information A B WARNING Never store the unit with fuel in an...

Страница 22: ...Use Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring Fall Check Rider Mower for loose hardware Clean Deck Check Replace Mower Blades Check Adjust PTO Clutch Lubricate Rider Mower C...

Страница 23: ...t instructions 2 Remove the oil drain hose A Figure 12 from the cable clamp C on the right hand side of the frame and route the hose towards the rear of the machine as shown in Figure 12 3 Place a sma...

Страница 24: ...reases are compatible Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control handle pivots seat plate pivots deck lift...

Страница 25: ...e oil reservoir Have a suitable container ready to catch any spilled oil It is recommended that this be a dealer only service item 1 Locate the transmission oil filter E Figure 18 at the rear of the b...

Страница 26: ...de is severely damaged it should be replaced 4 Balance the blade as shown in Figure 20 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall ea...

Страница 27: ...refill the fuel tank 4 Engine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dea...

Страница 28: ...des are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servic...

Страница 29: ...eposition the handle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left w...

Страница 30: ...CAUTION Do not adjust the spring to be shorter than 1 15 16 4 9 cm when compressed This may damage the brake mechanism BATTERY CHARGING A dead battery or one too weak to start the engine may be the re...

Страница 31: ...e sure both shocks are set to the same amount of pre load 5 Reinstall the rear drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine NOTE Spanner wre...

Страница 32: ...ntil the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening...

Страница 33: ...e neutral position 5 Once the lever alignment has been adjusted lock jam nut against the clevis NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL the...

Страница 34: ...it comes to rest against the cutting height adjustment pin C FOOT PEDAL ADJUSTMENT The deck lift foot pedal can be adjusted to accommodate the operator s height for optimal comfort To adjust pedal po...

Страница 35: ...side of the front lift pivot until the measurements are equal Repeat for other side 5 Place the deck height adjustment pin in the 4 10 2 cm position 6 Place 2 x 4 blocks under each corner of the mowe...

Страница 36: ...aution and remove the nut to completely release the tension 5 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump...

Страница 37: ...the drive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs in...

Страница 38: ...12 Volt 16 amp Alternator Battery 340 CCA Oil Capacity 3 6 US pt 1 7 L w Filter CHASSIS Fuel Tank Capacity 6 Gallons 22 7 L Rear Wheels Tire Size 22 x 11 00 10 Inflation Pressure 15 psi 1 03 bar Fron...

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