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INDEX

GUIDE TO THE MANUAL .........................................................................................................1

GENERAL .................................................................................................................................2

1

MACHINE DESCRIPTION ..........................................................................................4

1.1

Main Characteristics ...........................................................................................4

1.2

Working parts .....................................................................................................5

1.3

Technical Data ...................................................................................................6

1.4

Accessories provided .........................................................................................6

1.5

Safety .................................................................................................................7

1.6

Electric circuit .....................................................................................................7

2

TRANSPORT ..............................................................................................................8

2.1

Packing ...............................................................................................................8

2.2

Unpacking ..........................................................................................................8

2.3

Machine handling ...............................................................................................8

3

MACHINE INSTALLATION AND PREPARATION ....................................................9

3.1

Checking for damage .........................................................................................9

3.2

Positioning ..........................................................................................................9

3.3

Description of work station .................................................................................9

3.4

Environmental conditions ...................................................................................9

3.5

Graphics .............................................................................................................9

4

REGULATION AND USE OF THE MACHINE .........................................................10

4.1

Micrometric tracer point ....................................................................................10

4.2

Tracer point spring ...........................................................................................10

4.3

Right-hand clamp movement ...........................................................................10

4.4

Using the key stops ..........................................................................................11

4.5

Using the jaws ..................................................................................................11

4.6

Checking and gauging ......................................................................................12

4.6.1

A

XIAL GAUGING ON BIT

/

DOUBLE BIT KEYS

............................................................... 12

4.6.2

D

EPTH GAUGING

................................................................................................... 13

4.7

Cutting operations ............................................................................................14

4.8

Cutting bit and double bit keys - male ..............................................................14

4.9

Cutting bit and double bit keys - female ...........................................................15

5

MAINTENANCE ........................................................................................................16

5.1

Cleaning ...........................................................................................................16

5.2

Carriage replacement .......................................................................................16

5.3

Replacing the tracer point ................................................................................16

5.4

Replacing the cutter .........................................................................................17

5.5

Replacing the brush .........................................................................................17

5.6

Belt replacement and/or tensioning - Belt tightening pulley replacement .........18

5.6.1

B

ELT TIGHTENING PULLEY REPLACEMENT

.............................................................. 19

5.7

Replacing the master switch ............................................................................19

5.8

Condenser (motor) and/or Feeder (lamp) replacement ....................................20

5.9

Speed commutator ...........................................................................................21

5.9.1

R

EPLACING THE COMMUTATOR

.............................................................................. 21

5.10

Motor replacement ...........................................................................................22

5.11

Replacing the fuses ..........................................................................................23

5.12

Replacing the light bulb ....................................................................................23

6

DECOMMISSIONING ...............................................................................................24

7

AFTER SALES SERVICE ........................................................................................25

7.1

How to request service .....................................................................................25

Содержание Technica EU

Страница 1: ...Technica EU Technica EU D429725XA vers 2 0 Operating manual...

Страница 2: ...rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition july 2005 Printe...

Страница 3: ...ws 11 4 6 Checking and gauging 12 4 6 1 AXIAL GAUGING ON BIT DOUBLE BIT KEYS 12 4 6 2 DEPTH GAUGING 13 4 7 Cutting operations 14 4 8 Cutting bit and double bit keys male 14 4 9 Cutting bit and double...

Страница 4: ......

Страница 5: ...operate your machine safely and efficiently CONSULTATION Description of machine Chapter 1 Transport and handling Chapters 2 3 Regulation and use Chapter 4 Maintenance Chapters 5 6 Technical terns Com...

Страница 6: ...mend protecting the manual from damage in a safe sheltered place easily to hand for quick consultation Further risks when the machine is in operation only the operator should be close to it as the mov...

Страница 7: ...ncludes the machine s serial number fig 3 Fig 3 MADE IN ITALY MATRICOLA SERIAL No Fax 0438 913800 e mail info silca it SILCA S p A 31029 VITTORIO V TO TV ITALY TIPO TYPE V W HZ A Tel 0438 9136 Manufac...

Страница 8: ...s on the keys It is easily regulated depth and axial gauging Carriage The carriage comprises a clamp unit for cutting bit and double bit keys The carriage movement is horizontal on 2 axes X Y and cont...

Страница 9: ...tracer point support F clamp carriage locking levers G carriage locking knob H motor I top cover L clamp carriage traverse lever M fixed clamp for bit and double bit keys M1 mobile clamp for bit and...

Страница 10: ...t 420 mm WEIGHT Kg 33 SOUND PRESSURE Lp A 91 dB A max brass keys Lp A 86 5 dB A max iron steel keys 1 4 Accessories provided Tool box D306547AA 5 mm allen key D300225LR Key stops 7 mm 2 pcs D906756ZR...

Страница 11: ...uts out automatically In such cases proceed as follows a turn off the master switch A b let the motor cool for at least 2 hours then use the machine normally START UP The master switch A has a safety...

Страница 12: ...rdboard box to give instructions and warnings for transportation Fig 6 2 2 Unpacking To remove the machine from the packing box 1 cut the straps with scissors and remove 2 raise the top part of the ca...

Страница 13: ...that the weight of the machine is evenly distributed over the four feet 5 connect the machine power supply cable to the mains ATTENTION ensure that the machine voltage is the same as that of the mains...

Страница 14: ...h notch moves them 0 05 mm with D1 knob released 4 2 Tracer point spring The spring movement facilitates the identification of the cutting space before the cut is made To activate the tracer point spr...

Страница 15: ...THE KEY STOPS 1 Open clamps M and M1 completely fig 15 page 12 2 Unscrew the grub screws Q fig 15 remove the key stops and replace them 3 Tighten the grub screws Q Fig 11 4 5 Using the jaws The double...

Страница 16: ...ion 3 Use the handles P and P1 to close the clamps 4 Lock the tracer point spring 5 Use the lever L to raise the carriage and take the stops J for double bit keys up against the right hand side of the...

Страница 17: ...he setting pins into contact with the tracer point and cutting tool fig 17 7 Turn the cutting tool anticlockwise manually and check that it skims the adjusting pins in several places 8 If necessary re...

Страница 18: ...e jaws taking care that the keys are securely fitted into their seating and that the bits of the two keys are parallel 3 Release the right hand clamp by pulling out the knob S 4 Switch the motor commu...

Страница 19: ...loosely with knob P 6 Take the carriage to the tracer point and cutter by means of lever L rest the key bit against the tracer point and lock the carriage in this position by means of knob G 7 Place...

Страница 20: ...THE MANUAL TO THE LETTER USE ORIGINAL SPARE PARTS 5 1 Cleaning keep the carriage and clamps free of chippings from the cutting operations by cleaning with a dry brush Do not use oily substances or sol...

Страница 21: ...ol and all the parts which come into contact with it 7 Replace the cutting tool and tighten the nut ATTENTION the tool rotates clockwise 8 Remove the locking bar 9 Fit the cutter shield and secure wit...

Страница 22: ...the lever to raise the carriage and secure by tightening the knob G 4 Place the machine on its back 5 Loosen the grub screw W3 until it can be removed Pay attention to the spring 6 Place the machine...

Страница 23: ...s for belt replacement Fig 29 5 7 Replacing the master switch ATTENTION Turn the machine off and unplug it 1 Remove the swarf tray V fig 5 page 5 2 Use the lever to raise the carriage and secure by ti...

Страница 24: ...ttention to their position to connect them to the new one 4 Replace the cap J3 on the new condenser 5 Fit the new condenser and secure with the washer J2 and nut J1 6 Replace the bottom protective pla...

Страница 25: ...ng and turning it 2 Remove the switch knob B and loosen the 2 fixing screws B2 fig 35 and fig 36 3 Pull the switch out to the left and paying attention to their position disconnect the wires from each...

Страница 26: ...nnect the 6 motor wires from their connections fig 39 page 23 13 Loosen the 2 grub screws H1 on the motor pulley fig 38 Remove the pulley and fit to the new motor secure by tightening the 2 grub screw...

Страница 27: ...placed in the inlet socket fig 40 to protect the key cutting machine from sudden changes in voltage or short circuits 1 Turn the machine off and unplug it 2 Remove the fuse board with the aid of a sc...

Страница 28: ...hem in an authorized metal recycling centre As waste the packing is considered solid urban waste and must not be thrown into the environment but placed in the special collection bins Waste deriving fr...

Страница 29: ...manufacturer or in the special Service Centres recommended by Silca On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Cen...

Страница 30: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group...

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