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Sigma BMR 20, Инструкция по эксплуатации и обслуживанию

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Instruction, use and maintenance manual 

Pag. 23/39 

BMR 20-20H-30 Planetary Mixer

 

12.  Adopted safety devices 

The safety devices adopted for this machine are: PROTECTION GRID. 

12.1.  Alarms and signals 

The alarm and signal devices on the machine in question are: 

 

•

 

MVK11D15 PIZZATO MICRO-SWITCH 

•

 

MAGNETIC SENSOR (PROXIMITY) 

 

 

 

 

BMR20-30 grid proximity sensor 

BMR20 bowl lifting micro-switch 

 

 

 

 

 

BMR30 bowl lifting micro-switch 

BMR30 lifting micro-switch 

 

Содержание BMR 20

Страница 1: ...85 25030 Torbole Casaglia BRESCIA ITALY Tel 030 265 04 88 Fax 030 265 01 43 INSTRUCTIONS USE AND MAINTENANCE MANUAL BMR 20 20H 30 PLANETARY MIXER WITH MECHANICAL SPEED VARIATION Translation of the original instruction ...

Страница 2: ...5 10 1 3 Packaging 17 10 2 Control panel 18 10 3 Storage and conservation of the machine 19 10 3 1 Storage 19 10 3 2 Storing the machine 19 10 4 Type of drive motors 20 10 5 Types and features of the product and of the treated materials 20 10 6 Type and features of machine emissions 20 11 Transport and installation 21 11 1 Transport and handling 21 11 1 1 Machine on pallet 21 11 1 2 Machine withou...

Страница 3: ...8 Monthly maintenance 28 14 9 Yearly maintenance 28 15 Troubleshooting 29 15 1 Machine lock up and necessary solutions 29 16 Machine exploded view 30 17 Recommended spare parts 37 17 1 Recommended spare electrical parts 37 18 Wiring diagram 38 19 Demolition and disposal 39 19 1 Obligations of informing users 39 ...

Страница 4: ...installation use and maintenance of the machinery in question so that they can make the best use of the product features It is important to keep this manual and ensure it follows the machine in all its transfers including change of ownership so that it can be consulted for the necessary information on safe operation The manufacturer is not obliged to notify any subsequent product changes It also r...

Страница 5: ...w equipment MACHINE NAME BMR 20 20H 30 PLANETARY MIXER WITH MECHANICAL SPEED VARIATION SERIAL NUMBER CERTIFICATO DI CONFORMITÁ CONFORMITY CERTIFICATE Relativo ai Materiali sottoposti ad Autocertificazione for equipment subjected to self certification 2006 42 EC 2014 30 EU 2006 95 EC 2006 2023 EC 2012 1183 EU M D 76 2006 EN 60204 1 Legislative Decree 17 2010 E conforme alle normative d igiene e di ...

Страница 6: ...h the bowl damage the machine or the paint and plastic Use of machine in unsuitable environments 3 2 Warranty mode of provision The purchaser must immediately notify the supplier of any detected machine defects the supplier will quickly analyse the non conformity and decide in collaboration with the purchaser on the actions to be taken After agreement with the supplier the purchaser must give the ...

Страница 7: ...othes open jackets etc to avoid the risk of entanglement During maintenance and cleaning operations the operator must disarm the master switch and put the system into safety mode for example by removing the plug Never leave the machine unattended during operation pay attention to unusual sounds or behaviour and keep away from rotating parts Never open the grid before the tools have stopped complet...

Страница 8: ...ame of the machine check the label near the power supply cable Connection to the line MUST be done via a CE standard blocked socket fitted with three valves adequate to the amount of current absorbed during machine operation The electrical mains must have an automatic circuit breaker with adequate features to those of the machine where the opening distance between contacts is at least 3 mm In part...

Страница 9: ...afe positions Find the most appropriate position that always ensures balance Always pay the utmost attention After each machine use and before cleaning maintenance or displacement disconnect the plug from the socket Do not use extension cables outdoors Check that the machine is not damaged Carefully check the effectiveness of the safety devices before using the machine Check that mobile parts are ...

Страница 10: ...fety barriers during operation Earthing obligation Obligation to disconnect the machine before intervening on it ATTENTION During operation wear the provided PPE Always thoroughly clean the machine after use Do not remove the safety devices and protection casings Do not put any object through the chute with parts in motion Wait for the machine to completely stop before performing any manoeuvres on...

Страница 11: ...Instruction use and maintenance manual Pag 11 39 BMR 20 20H 30 Planetary Mixer 6 2 Hazardous area Hazardous area A that must be clear of people for a distance of 250 mm ...

Страница 12: ...al MECHANICAL MAINTENANCE TECHNICIAN Person in good health conditions who is qualified by title appointment and or experience as a mechanical maintenance operator and has read and understood this operating and maintenance manual HANDLING OPERATOR Person in good health conditions who is qualified by title appointment and or experience to handle loads and has read and understood this operating and m...

Страница 13: ...e high power motor and the transmission system in combination with the steel structure created an extremely sturdy reliable ensemble abundantly sized for professional use The machine is completed by safety devices and electric control equipment that are compliant with all European standards The electromechanical bowl lowering device the extreme ease with which said bowl and tools are disassembled ...

Страница 14: ... of these components can be easily disposed of and are not dangerous to the environment and or a hazard to personal safety Adequately separate the different materials for subsequent reuse or separate disposal Surface treatment painting zinc plating nickel plating tefloning electropolishing are carried out on components to give technical features and ensure their hygiene and durability The Sigma pa...

Страница 15: ...ment The units of measurement used in the manual are Millimetres mm Kilograms kg Kilowatts kW Litres l 10 1 1 Technical data MODEL MACHINE WEIGHT kg POWER kW BOWL litres BOWL diameter x H mm POWER SUPPLY BMR 20 108 0 9 20 Φ 315x290 400 50 1 BMR 20H 128 0 9 20 Φ 315x290 400 50 1 BMR 30 130 1 1 30 Φ 350x365 400 50 1 10 1 2 Dimensions ...

Страница 16: ...Instruction use and maintenance manual Pag 16 39 BMR 20 20H 30 Planetary Mixer MODEL A B C BMR 20 735 840 605 BMR 20H 735 1180 605 BMR 30 735 1180 605 ...

Страница 17: ...R 20H 780 710 1320 BMR 30 780 710 1320 SHIP ANCHORING Machine stability in case of slipping on wet or greasy surfaces equipment positioning in unstable places ships aeroplanes or other use the specific connections for stable fixing 4 anchoring devices with 300 kg resistance M12 screws MODEL A mm B mm C mm BMR 20 20H 30 375 470 340 ...

Страница 18: ... the lights moving horizontally Pressing the STOP key stops the machine and the lights go back to being 4 steady DIGITAL TIMER MODE If you wish to use the digital timer supplied on the board press the MODE key once The last set time will appear on the display expressed in minutes and seconds If the time shown is the correct one press START and the work cycle begins During the work stage you will n...

Страница 19: ... due to condensation 10 3 2 Storing the machine Storage before a long period of inactivity Clean the machine thoroughly Disconnect it from the electrical system If possible put it back in its original packaging DO NOT FORGET Best Mix line planetary mixers with mechanical speed variation have 7 available speeds Use the lever located on the right side of the machine to go from one speed to another T...

Страница 20: ...vel support Temperature from 5 to 40 C with humidity not exceeding 90 Lighting the light available to the operator must comply with the type of work performed in relation to general lighting according to current regulations and however sufficient to read the controls the hazard signals and such not to blind the operator 10 6 Type and features of machine emissions Vibrations in proper operating con...

Страница 21: ...oad as close to the ground as possible Use the necessary PPE 11 1 2 Machine without pallet Given its instability the machine must be handled with appropriately robust straps moving it below people s heads as shown in the figure to the right Make sure that the lifting equipment is adequate to the load work in an uncluttered area and during movements always keep the load as close to the ground as po...

Страница 22: ...kgcm 2 and must be appropriately secured to the floor If there is a risk of overturning anchor the machine to the floor using 4 dowels or bolts with tensile strength greater than 300 kg M8 11 2 2 Electric line connection The electrical connection must be done by a qualified electrician according to the methods and regulations in force in the country of installation Make sure that the system voltag...

Страница 23: ...y devices adopted for this machine are PROTECTION GRID 12 1 Alarms and signals The alarm and signal devices on the machine in question are MVK11D15 PIZZATO MICRO SWITCH MAGNETIC SENSOR PROXIMITY BMR20 30 grid proximity sensor BMR20 bowl lifting micro switch BMR30 bowl lifting micro switch BMR30 lifting micro switch ...

Страница 24: ...NG POSITION leaving it inside the bowl while the ingredients are added RAISE THE BOWL using the lifting lever and if you have not already done so completely rotate the protection grid and insert the selected tool on the tool carrier shaft Once inserted rotate it clockwise bringing the drive pin into the work position as shown in the figure 1 Lower and insert the tool locking ring At this point you...

Страница 25: ...ing table APPLICATIONS UNIT OF MEASUREMENT BMR 10 BMR 20 BMR 30 TYPE OF TOOL SPEED Bread pizza and focaccia dough 60 water kg 0 5 3 0 1 0 7 0 1 5 10 0 Spiral 1 2 Dough for croissants puff pastry kg 1 0 2 5 2 0 5 0 2 0 7 0 Spiral 1 2 Shortcrust pastry kg 0 5 3 0 1 0 7 0 1 5 10 0 Spiral bla de 1 2 Meat filling kg 0 5 5 0 1 0 10 0 1 5 15 0 Spiral bla de 1 2 Russian salad kg 0 5 5 0 1 0 10 0 1 5 15 0 ...

Страница 26: ...eparates the machinery from the mains it is located on the machine control panel MASTER SWITCH VERIFICATION INTERVAL METHOD a F 14 3 Stop circuit and grid safety micro switch Purpose to stop the machine immediately and unconditionally Function pressing the STOP button or rotating the protection grid disconnects the motor power supply completely and not systematically stopping the machine To restor...

Страница 27: ...nce DO NOT CARRY OUT ANY MAINTENANCE OR CLEANING WITH POWER ENGAGED The machine does not require particular maintenance operations Check belt wear after the first three months of operation Periodically 4 6 months grease and oil the points shown on the following diagram use MOLYKOTE 165 LT grease 1 GREASE NIPPLES 2 GREASE MANUALLY Should the power cable be damaged replace it with a H07RN F cable wi...

Страница 28: ...pection 14 7 Periodic maintenance DAILY CLEANING AND CHECKS Clean the external surfaces with a cloth and mild degreaser Check the operating controls 14 8 Monthly maintenance Thoroughly clean the machine Check the function of the operating controls Check the transmission noise level Check the external components of the machine tools bowl protection grid Check the motor level 14 9 Yearly maintenance...

Страница 29: ...e the micro switch 3 Adjust the machine feet Continuous noise 1 Check chain and bearing efficiency 2 Check whether these is oil in the hydraulic control unit 1 Replace the bearings or grease the chains 2 Use Agip OSO46 hydraulic oil or one with the same features Intermittent noise Lack of grease to the transmission gears Grease via the nipples or manually Speed change lever is difficult to move 1 ...

Страница 30: ...Instruction use and maintenance manual Pag 30 39 BMR 20 20H 30 Planetary Mixer 16 Machine exploded view ...

Страница 31: ...Instruction use and maintenance manual Pag 31 39 BMR 20 20H 30 Planetary Mixer ...

Страница 32: ...Instruction use and maintenance manual Pag 32 39 BMR 20 20H 30 Planetary Mixer ...

Страница 33: ...Instruction use and maintenance manual Pag 33 39 BMR 20 20H 30 Planetary Mixer ...

Страница 34: ...8041 1 13 1 DISC WITH INDICATION 09098043 1 14 1 GRIPPING SPRING 08098055 2 15 1 SPEED PIN 84097036 9 16 1 4G10 10 R SWITCH 25003009 17 4 25 30 20 BUSHING 15001509 18 2 PIZZATO MICRO SWITCH 25001308 19 4 M12 x 50 FOOT 14002811 20 1 STEM D1021 MAGNETIC SENSOR 25001338 21 1 PERMANENT MAGNET 14000952 22 1 PB 25 M6 SPHERICAL KNOB 14002201 23 1 H M COUPLING PROTECTION 02103060 24 1 H M REDUCER LOCK NUT...

Страница 35: ...3 50 1 ALUMINIUM BLADE FOR CHEF 20 01097224 50 1 ALUMINIUM BLADE FOR CHEF 30 01161038 1 50 1 ALUMINIUM SPIRAL FOR CHEF 30 01097223 50 1 ALUMINIUM SPIRAL FOR CHEF 20 01161039 1 50 1 WHISK FOR CHEF 20 01097014 50 1 WHISK FOR CHEF 30 01161011 51 2 DRIVE LID 85097089 2 52 2 SPRING FOR VARIABLE PULLEY 08097021 53 6 DRIVE PIN 84161028 2 54 2 VARIABLE SEMI PULLEY 01097004 55 2 30 35 35 BUSHING 15001508 5...

Страница 36: ...64 1 LIFTING LEVER 85200052 65 1 BOWL LIFTING TIE ROD FOR BM 20 85200053 1 65 1 BOWL LIFTING TIE ROD FOR BM 30 85161004 4 66 1 M8x42 FORK 23010201 67 2 BOWL LIFTING GUIDE POLE 85097024 3 68 2 FUSED HANDLE 01098108 1 69 4 GUIDE POLE SPACERS 85098057 70 2 LIFTING PIN 85098080 71 1 STRAINER SHEET METAL 02098101 ...

Страница 37: ...3 BM30 COMPLETE SPIRAL 1 01161039 1 BM20 COMPLETE BLADE 1 01097224 BM30 COMPLETE BLADE 1 01161038 1 BM20 COMPLETE WHISK 1 01097114 BM30 COMPLETE WHISK 1 01161011 REGULATOR BELT 1 01200050 6204 BEARING 3 13000315 6205 BEARING 2 13000016 6206 BEARING 2 13000017 17 1 Recommended spare electrical parts Description Q ty Drawing PANEL ELECTRICAL BOARD 1 25001505 PIZZATO MICRO SWITCH 2 25001308 MASTER SW...

Страница 38: ...Instruction use and maintenance manual Pag 38 39 BMR 20 20H 30 Planetary Mixer 18 Wiring diagram ...

Страница 39: ...e crossed out wheelie bin symbol on the equipment or on its container indicates that the product must be disposed of separately from other waste at the end of its useful life The manufacturer plans and manages separate collection of this equipment at the end of its life Users who wish to dispose of this equipment must therefore contact the manufacturer and follow its system for separate collection...

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