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HRX-OM-J049-A

1st edition: Aug. 2006

Rev. A: May. 2007

Operation Manual

Water-refrigerated Thermo cooler

HRG010-W
HRG015-W

SMC Corporation

Save This Manual Carefully for Use at Any Time

Содержание HRG010-W

Страница 1: ...A 1st edition Aug 2006 Rev A May 2007 Operation Manual Water refrigerated Thermo cooler HRG010 W HRG015 W SMC Corporation Save This Manual Carefully for Use at Any Time 2006 SMC CORPORATION All Right...

Страница 2: ...his manual shall be observed z This manual provides instructions for the installation and operation of the unit Only personnel who understand basic operation described in this manual are qualified to...

Страница 3: ...equipment 1 8 1 6 Emergency Measures 1 9 1 7 Disposition of Waste 1 10 1 7 1 Recovery of refrigerant and compressor oil 1 10 1 7 2 Circulating fluid disposal 1 11 1 7 3 System disposal 1 11 1 8 Mater...

Страница 4: ...3 2 Stopping the unit 4 4 4 4 Check at startup 4 5 Chapter 5 Error Message and Troubleshooting 5 1 5 1 Error Message 5 1 5 2 Troubleshooting 5 2 5 3 Alarm Reset Alarm Lamp OFF 5 3 5 4 Recovery from Po...

Страница 5: ...HRX OM J049 A Table of Contents HRG010 W HRG015 W 1st edition Aug 2006 Rev A May 2007 TOC 3 7 4 2 HRG010 W BC HRG015 W BC 7 6 7 5 Flow Chart 7 7 7 6 Daily Inspection Sheet 7 8...

Страница 6: ...HRX OM J049 A Table of Contents HRG010 W HRG015 W 1st edition Aug 2006 Rev A May 2007 TOC 4...

Страница 7: ...for comprehensive safety and hygiene education Such a manual should be provided by a safety training manager z All personnel who work on or around this unit are to have proper training and education o...

Страница 8: ...task carries useful information the relevant tips are given as well 1 2 2 Definitions of Serious injury and Minor injury Serious injury This term describes injuries such as loss of eyesight wound burn...

Страница 9: ...ils in easy to understand manner Symbol of electrical hazard Symbol of heat hazard Symbol of rotating shaft hazard Symbol of Don ts Symbol of Dos This symbol denotes the items that must not be attempt...

Страница 10: ...ating object hazards The unit includes several parts that rotate during operation and may cause the operator to get the finger caught in these parts The attached label contains the symbol Only operate...

Страница 11: ...May 2007 1 5 1 3 2 Type of hazard warning labels Warning label on the front panel Fig 1 1 Warning Label on the Front Panel Warning label for high voltage Fig 1 2 Warning Label for High Voltage Read th...

Страница 12: ...azard Warning Label 1 4 Model label Check the model no described on the label Fig 1 4 Location of Model Label Front Warning label for high Left Warning label on the front panel Front z Recognize where...

Страница 13: ...ng in the vicinity of the system to alert them of your action z Use appropriate tools and follow proper procedures z See 1 5 2 Protective equipment on page 1 8 to wear protective equipment properly z...

Страница 14: ...pment as shown below according to work type For system transportation installation and removal z Protective footwear z Protective gloves z Hard hat For handling circulating fluid z Protective footwear...

Страница 15: ...ersonal injury With the press of the OFF switch the thermo cooler comes to a stop The power supply however is designed not to stop which enables the motor circuit to remain partially energized Make su...

Страница 16: ...ersonnel or qualified personnel are allowed to open the panel of the unit Do not mix the compressor oil with domestic waste for disposition Also incineration is permitted only at an authorized inciner...

Страница 17: ...sal of this system consign the specialized industrial waste disposal agency in accordance with law on Waste Disposal and Cleaning 1 8 Material Safety Data Sheet MSDS Material Safety Data Sheet MSDS is...

Страница 18: ...HRX OM J049 A Chapter 1 Safety Instructions 1 8 Material Safety Data Sheet MSDS HRG010 W HRG015 W 1st edition Aug 2006 Rev A May 2007 1 12...

Страница 19: ...ction HRG010 W HRG015 W 2 1 Appearance 1st edition Aug 2006 Rev A May 2007 2 1 Chapter 2 Appearance and Each Section 2 1 Appearance Fig 2 1 Appearance of HRG010 W Fig 2 2 Appearance of HRG015 W Front...

Страница 20: ...Rc1 2 plugged Ventilating hole Port for overflow Rc1 2 Circulating fluid RETURN Rc3 4 Circulating fluid OUT Rc3 4 Control panel Power cable access Cable Grip Signal cable access Cable Grip Tank Handle...

Страница 21: ...bolt Tank drain port Rc1 2 plugged Ventilating hole Port for overflow Rc1 2 Circulating fluid RETURN Rc3 4 Circulating fluid OUT Rc3 4 Control panel Power cable access Cable Grip Signal cable access...

Страница 22: ...V SV Indicates set temperature of a circulating fluid 2 POWER LED Lights up when the power is supplied 3 RUN LED 4 PUMP LED Lights up when the ON switch is pressed 5 ALARM 1 LED Lights up when an alar...

Страница 23: ...he installation operation maintenance and inspection of the unit Drain the residual fluid from piping as much as possible to prevent spill If the forklift is used for transporting ensure that the fork...

Страница 24: ...Transport HRG010 W HRG015 W 1st edition Aug 2006 Rev A May 2007 3 2 3 1 1 Transporting with forklift and unit lifting Fig 3 2 Forklift Insertion Position and Unit Lifting Min 60 Forklift insertion sid...

Страница 25: ...fted The unit becomes disengaged so that it can be transported with casters Fig 3 3 Caster mounted Option Pipe port Front Handle Turn 360 Turn 360 Caster w adjuster Uplift the adjuster This unit is he...

Страница 26: ...y discharges to the unit z Environment that generates strong high frequencies z Environment at high altitudes of over 1000m z Condition which allows strong vibrations and impacts to transmit to the un...

Страница 27: ...scharge kW Facility water temp range C Required water quantity L min HRG010 W Approx 16 34 HRG015 W Approx 23 5 to 32 Rated temp 25 40 Outside installation HRG010 and HRG015 are IPx3 compliant rainpro...

Страница 28: ...area Installation with maintenance space is recommended See Fig 3 4 Fig 3 4 Recommended Installation Location Ensure an adequate ventilation space for the temperature controller Failure to create suf...

Страница 29: ...olts are mounted on the level concrete foundation Lower this unit inserting the anchor bolts into the unit 2 Tighten the hexagonal nut to secure the unit onto the foundation 3 Make sure of no loosenes...

Страница 30: ...6 Rev A May 2007 3 8 HRG010 W A HRG015 W A caster mounted option Fig 3 6 HRG010 W A HRG015 W A Caster mounted Option Caster w adjuster Lower the adjusters to secure the system As to the HRG010 W A or...

Страница 31: ...es Properly apply strain relief to prevent an external force from being exerted on the terminals Poor or loose connection can cause electrical shock heat spots or fire z Supply the power to the unit f...

Страница 32: ...10 How to conduct wiring 1 Undo the screws 6 pcs and take off the front panel 2 Connect the power supply cable and signal cable as shown in the figure Fig 3 7 Removal of Front Panel Fig 3 8 Electrical...

Страница 33: ...eration signal output relay contact normally close opened for error Contact open during power off Operation signal output circuit I O board Error detected stop signal output circuit Remote operation i...

Страница 34: ...twisted pair wire 0 75mm 2 Communication cable Y shaped crimp contact size 1 25Y 3 1 Connect the power cables properly as shown below 2 Have the converters listed below available Establish connection...

Страница 35: ...cribed in chapter 6 Unit Maintenance The valve needs to be prepared separately Only expert engineers or personnel who have adequate knowledge of and experiences with piping installation are allowed to...

Страница 36: ...s listed below are available for the relieving valves shown in Fig 3 12 Recommended Piping Installation Separate order for optional accessories is to be placed upon designing the piping system if used...

Страница 37: ...he supply valve laid with pipes The fluid supply takes place with the use of the ball tap housed in the tank and stops automatically Fig 3 14 Level Gauge Level gauge Indicating range Keep the fluid le...

Страница 38: ...unit according to the procedures described below and in Chapter 3 Disconnection of power supply cable Be sure to cut off the power supply when disconnecting the power supply cable z Only qualified per...

Страница 39: ...4 1 2 Electric wiring Check that the power cable ground and I O signal cables are correctly connected 4 1 3 Facility water piping Check the I O piping of the facility water is installed correctly 4 1...

Страница 40: ...digital displays PV and SV temperature and set temperature of the circulating fluid will be displayed z The POWER lamp comes on in 6 sec Fig 4 1 Power Supply 4 2 2 Setting of circulating fluid temper...

Страница 41: ...eral seconds monitoring the fluid level gauge Air is purged from the pipe and the fluid level is lowered z The ALARM1 lamp comes on error The lamp goes out with the press of the RS switch after the ci...

Страница 42: ...N switch on the control panel The unit starts operating and regulates the circulating fluid temperature The RUN LED and PUMP LED on the control panel come on Fig 4 5 Starting the Unit 4 3 2 Stopping t...

Страница 43: ...alve is fully opened If the unit is started up with the valve fully closed circulating fluid supply may reach abnormal high pressure depending on external piping conditions Be sure to keep the bypass...

Страница 44: ...e piping sets listed in table 3 7 Allied Products are of use for the omission of manual bypass valve adjustment Tips The relieving valve automatically opens when the circulating fluid outlet pressure...

Страница 45: ...m status POWER RUN ALARM1 ALARM2 ALARM3 Operation signal output Error stop signal output Power error Stopped Open contact Closed contact Start up failure Stopped Greenz Closed contact Closed contact R...

Страница 46: ...switch MS1 Adopt a pipe size suitable for circulating fluid flow or adjust the opening of the manual relief valve Pump overload Failure in the pump motor Request for service Manual reset blue button...

Страница 47: ...Reset Alarm Lamp OFF Error check 1 Check the alarm number currently activated and eliminate the error cause see Table 5 2 Adjust the unit usage and service condition Fig 5 2 Alarm Lamps ON ALARM1 ON I...

Страница 48: ...ted with the cover panel Only trained personnel are allowed to work including unit inspection around the power supply There is the presence of the surface in the unit that is at high temperatures duri...

Страница 49: ...p and shutdown according to Chapter 4 Startup and Shutdown When the alarm lamp remains on after performing steps 1 to 3 6 Press the reset button of each detector in the electrical unit 7 Follow step 3...

Страница 50: ...overy from Power Failure POWER Lamp ON Power error check 1 Request an expert engineer to eliminate the cause of a power failure such as a ground falut and overcurrent Fig 5 6 POWER Lamp OFF POWER lamp...

Страница 51: ...ing high voltage inside that is isolated with the cover panel Only trained personnel are allowed to work including unit inspection around the power supply There is the presence of the surface in the u...

Страница 52: ...electrical board of the electrical unit Fig 5 8 Location of Earth Leakage Breaker Optional 3 Switch off the earth leakage breaker once Fig 5 9 Earth Leakage Breaker OFF 4 Switch on the earth leakage...

Страница 53: ...1 0 and below 0 1 and below Residual chlorine mgCl L 0 3 and below 0 3 and below Free carbon dioxide mgCO2 L 4 0 and below 4 0 and below Standard Filtering m 5 and below Refrigeration and Air Conditio...

Страница 54: ...cause personal injury or electric shock during unit operation Cut off the power supply of the unit before performing cleaning maintenance and inspection It may cause an electric shock injury or burn...

Страница 55: ...the reading on the level indicator The fluid level falls within the specified range Display check The diplsay assures sharp image and numbers Operation panel Function check The lamp is ON Circulating...

Страница 56: ...er quality standards for faciliry water should fall within specifications z Assure a periodic cleaning of faciliry water equipment and a periodic replacement of faciliry water 6 2 3 Biannual inspectio...

Страница 57: ...y open valves laid with pipes on your unit to allow the circulating fluid to flow upon automatic pump operation Antifreeze function automatic pump operation 1 After performing steps 1 and 2 automatic...

Страница 58: ...0 HRG S0035 Mechanical seal set 1 set Service part for HRG015 6 4 Long term Storage Follow the procedures below for long term storage of the unit or for anti freezing of the fluid during wintertime 1...

Страница 59: ...id 5 to 35 C Rated cooling capacity 10 0 11 0 kW 50 60 Hz 20 C at outlet 37 49L min of flow 14 5 16 5kW 50 60 Hz 20 C at outlet 42 54L min of flow Rated heating capacity 1 1kW of pump motor output onl...

Страница 60: ...rise with a manual relief valve Antifreezing temperature control with an auto pump opera on temperature controller External panel SGCC Munsell 10Y8 0 5 Urban white Operation panel SGCC DIC183 Blue Bas...

Страница 61: ...For HRG010 W B For HRG015 W B Pole 3 Rated sensed current 30mA Rated interrupting current 40A 60A Operating time in the event of a ground fault 0 04s rated sensed ground fault current Display type Me...

Страница 62: ...t edition Aug 2006 Rev A May 2007 7 4 7 3 Outline Dimensions 7 3 1 HRG010 W HRG010 W B HRG010 W C HRG010 W BC HRG015 W HRG015 W B HRG015 W C HRG015 W BC Fig 7 1 Outline Dimensions 7 3 2 HRG010 W A HRG...

Страница 63: ...HRX OM J049 A Chapter 7 Documents HRG010 W HRG015 W 7 4 Electric Circuit 1st edition Aug 2006 Rev A May 2007 7 5 7 4 Electric Circuit 7 4 1 HRG010 W HRG015 W Fig 7 3 Electric Circuit HRG010 W HRG015 W...

Страница 64: ...Documents 7 4 Electric Circuit HRG010 W HRG015 W 1st edition Aug 2006 Rev A May 2007 7 6 7 4 2 HRG010 W BC HRG015 W BC Fig 7 4 Electric Circuit HRG010 W BC HRG015 W BC 1 GFCI breaker spec B 2 Communi...

Страница 65: ...ant dryer EXV Thermal expansion valve EV Evaporator cooler A Accumulator SV Solenoid valve R Capillary tube CRV Capacity control valve Refrigerating circuit P1 Refrigerant high pressure gauge T Tank B...

Страница 66: ...d the system condition upon its start up after installation Inlet press Flow rate Temp Operating condition Error Refrigerant high press Circulating fluid outlet press Circulating fluid temp Fluid wate...

Страница 67: ...les or damages that are not compliant with the 5 Warranty preconditions 4 Escape clause 1 Expenses of daily inspection and periodic inspection 2 Expenses of repair consigned with neither SMC nor our a...

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