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SIMATIC CP 4163-1
Operating Instructions, 12/2022, C79000-G8976-C588-01

23

Installation, connection, commissioning, removal

3

Safety notices on the use of the device

Note the following safety notices when setting up and operating the device and during all

associated work such as installation, connecting up or replacing the device.

3.1

Important notes on using the device

WARNING

Safety requirements for installation

The devices are "open equipment" according to the standard IEC 61010-2-201 or

UL 61010-2-201 / CSA C22.2 No. 61010-2-201. To fulfill requirements for safe operation

with regard to mechanical stability, flame retardation, stability, and protection against

contact, the following alternative types of installation are specified:
•

Installation in a suitable cabinet.

•

Installation in a suitable enclosure.

•

Installation in a suitably equipped, enclosed control room.

3.1.1

Notes on use in hazardous areas

WARNING

Cleaning the housing

•

In hazardous areas

Only clean the outer parts of the housing with a damp, but not wet, cloth.

•

In non-hazardous areas

Only clean the outer parts of the housing with a dry cloth.

Do not use any liquids or solvents.

WARNING

EXPLOSION HAZARD

The device must not be opened.

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Содержание SIMATIC CP 4163-1

Страница 1: ...erating Instructions 12 2022 C79000 G8976 C588 01 Preface Properties and functions 1 LEDs connections QR code 2 Installation connection commissioning removal 3 Configuration 4 Diagnostics and maintenance 5 Technical specifications 6 Approvals A Dimension drawings B Bibliography C ...

Страница 2: ...ly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens prod...

Страница 3: ...are version V1 0 Communications processor for SIMATIC S7 4100 The CP has a PN IE interface for connection of the SIMATIC S7 4100 to PROFINET IO Industrial Ethernet View of the CP 4163 1 Front flap LEDs for status and error displays Page 17 LEDs of the Ethernet ports for connection status and activity Page 17 Print of MAC address Ethernet interface 2 x 8 pin RJ45 socket Page 40 QR code Page 20 Figu...

Страница 4: ...As of SIMATIC PCS 7 9 1 and 9 0 the PUD Manager Help Viewer is available to view the documentation offline By adding documentation packages you expand and update the scope of your individual user documentation You can find the documentation packages on the following page Link https support industry siemens com cs de en view 109748882 You can find an overview of further reading and references in th...

Страница 5: ...h exclusive reference to Ethernet Industrial Ethernet or LAN in this documentation Module Module Device Product Generally applies to the CP described here If another hardware component of the rack is described in the respective context it applies to it ES Engineering station PC station with installed configuration software e g for configuring the controller and the associated distributed I O Worki...

Страница 6: ...e network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure...

Страница 7: ...ations You will find information on returning the product on the Internet pages of Siemens Industry Online Support Link https support industry siemens com cs ww en view 109479891 SIMATIC NET glossary The SIMATIC NET glossary describes terms that may be used in this document You will find the SIMATIC NET glossary in the Siemens Industry Online Support at the following address Link https support ind...

Страница 8: ...Preface SIMATIC CP 4163 1 8 Operating Instructions 12 2022 C79000 G8976 C588 01 ...

Страница 9: ...interface 19 2 3 Connections on the slot and module 20 2 4 QR code 20 3 Installation connection commissioning removal 23 3 1 Important notes on using the device 23 3 1 1 Notes on use in hazardous areas 23 3 1 2 Notes on use in hazardous areas according to ATEX UKEX IECEx CCC Ex 24 3 1 3 Notes on use in hazardous areas according to UL HazLoc and FM 25 3 2 Installation removal and repairs in hazardo...

Страница 10: ...are 37 5 2 2 Replacing a module without a programming device 38 5 2 3 Resetting to factory settings 38 6 Technical specifications 39 6 1 Technical specifications of the CP 4163 1 39 6 2 Assignment of the PN IE interfaces 40 6 3 Permitted cable lengths Ethernet 40 A Approvals 41 B Dimension drawings 47 C Bibliography 49 Index 51 ...

Страница 11: ...tch The 2 port switch allows the integration of the CP in a bus or a ring with media redundancy 1 2 Communication services The CP supports the following communication services PROFINET IO controller PROFINET IO allows access to PROFINET IO devices S7 communication with the following functions Operator monitoring and control functions Data exchange over S7 connections TCP IP UDP Communication is ha...

Страница 12: ...the time to the CPU Note The time master in the rack is the CPU Note the following fundamental behavior of the SIMATIC S7 4100 The CPU always synchronizes all modules in the rack SNMP The CP supports data queries using SNMP Simple Network Management Protocol in version V1 For the supported MIBs refer to the section Diagnostics with SNMP Page 35 IP configuration For the interface you can configure ...

Страница 13: ...pply modules plugged redundant power supply A maximum of four CPs can be plugged Installation with U connector A maximum of five CPs can be plugged You can find more detailed information on the maximum number of modules and the maximum configuration in the SIMATIC S7 4100 system manual see 2 Page 49 1 4 2 PROFINET IO characteristic data Configuration limits of the CP as IO controller The CP suppor...

Страница 14: ...re make sure that the processing capabilities of a receiving CP are not permanently exceeded by the sender approximately 150 200 messages per second Maximum data length for program blocks Program blocks allow the transfer of user data in the following lengths ISO on TCP TCP 1 to 32 kbytes UDP 1 to 1472 bytes LAN interface max data field length generated by CP per protocol data unit TPDU transport ...

Страница 15: ...es of the firmware and use them Information regarding product news and new firmware versions is available at the following address Link https support industry siemens com cs ww en ps 15334 dl 1 5 2 Software requirements Configuration Software for configuration and online functions To configure and use the CP s full scope of functions the following configuration tool is required PCS neo version Fun...

Страница 16: ...Properties and functions 1 5 Requirements for use SIMATIC CP 4163 1 16 Operating Instructions 12 2022 C79000 G8976 C588 01 ...

Страница 17: ...onnections QR code 2 2 1 LEDs Status displays of the CP always visible LEDs under the front panel of the CP Meaning of the LED displays CP 4163 1 has the following three LEDs to display the current operating status and the diagnostics status Green RUN Red ERROR Yellow MAINTENANCE ...

Страница 18: ...ttings LED test during startup CP startup CP waiting for connection to CPU CP in RUN mode No fault A diagnostic event is present CP has started with retentive configuration and waits for connection to the CPU Maintenance is demanded Maintenance demanded and a diagnostic event is present Module fault LEDs flash synchronously Display during Find device action flash test All LEDs of the CP flash for ...

Страница 19: ...interface The CP is intended for operation in the SIMATIC S7 4100 The CP has a PN IE interface in accordance with 100BASE TX IEEE 802 3 with autocrossing autonegotiation and autosensing This allows the station to be connected to Industrial Ethernet The PN IE interface is configured as 2 port switch The 2 port switch allows the integration of the CP into a bus or a ring with media redundancy Each p...

Страница 20: ...printed on the housing visible in the engineering at Accessible devices in the subnet One MAC address for each of the two ports of the PN IE interface The MAC addresses of the ports are used in PROFINET IO operation for detecting and evaluating neighbor and topology relationships LLDP 2 3 Connections on the slot and module Connections on the slot and module You can find an overview of the connecti...

Страница 21: ...nternet page of the digital nameplate Digital nameplate The digital nameplate is A contribution by Siemens to reduction of the CO2 footprint and a means of saving resources An efficient way to access the product information available on the Internet This information is kept up to date over the entire product life For your system documentation you have the option to link or download the following i...

Страница 22: ...LEDs connections QR code 2 4 QR code SIMATIC CP 4163 1 22 Operating Instructions 12 2022 C79000 G8976 C588 01 ...

Страница 23: ...010 2 201 CSA C22 2 No 61010 2 201 To fulfill requirements for safe operation with regard to mechanical stability flame retardation stability and protection against contact the following alternative types of installation are specified Installation in a suitable cabinet Installation in a suitable enclosure Installation in a suitably equipped enclosed control room 3 1 1 Notes on use in hazardous are...

Страница 24: ...nt is connected to a redundant power supply two separate power supplies both must meet these requirements WARNING EXPLOSION HAZARD You may only connect or disconnect cables carrying electricity when the power supply is switched off or when the device is in an area without inflammable gas concentrations 3 1 2 Notes on use in hazardous areas according to ATEX UKEX IECEx CCC Ex WARNING Requirements f...

Страница 25: ...ass I Zone 2 Group IIC or non hazardous locations only WARNING When used in hazardous environments corresponding to Class I Division 2 or Class I Zone 2 the device must be installed in a cabinet or a suitable enclosure WARNING If the device is installed in a cabinet the inner temperature of the cabinet corresponds to the ambient temperature of the device WARNING EXPLOSION HAZARD The equipment is i...

Страница 26: ...e connector screw connections device fastening screws grounding screws etc according to the specified torques Close unused cable openings for electrical connections Check the cables for a tight fit after installation WARNING Improper installation of shielded cables There is a risk of explosion due to equalizing currents between the hazardous area and the non hazardous area Ground shielded cables t...

Страница 27: ... may only be performed by personnel authorized by Siemens 3 3 Installing and connecting NOTICE Improper mounting Improper mounting may damage the device or impair its operation Before mounting the device always ensure that there is no visible damage to the device Mount the device using suitable tools Observe the information in the respective section about mounting WARNING Open equipment The device...

Страница 28: ...tallation and connection Step Execution 1 When installing and connecting follow the description for installing communications processors in the SIMATIC S7 4100 Controller system manual 2 Connect the CP to Industrial Ethernet via the RJ45 socket Where necessary connect another component to the remaining free RJ45 socket For the assignment of the interface and the maximum permissible cable lengths s...

Страница 29: ...an be loaded to the CPU via any PN IE interface of the controller The configuration data of the CP is transferred when the station is loaded When the CPU starts up the CP is supplied with the relevant data During loading via Ethernet connect the engineering station to the PN IE interface of the station More details on loading are available in the online help for engineering Compiling and loading p...

Страница 30: ...ssembly WARNING Improper disassembly Improper disassembly may result in a risk of explosion in hazardous areas For proper disassembly observe the following Before starting work ensure that the electricity is switched off Secure remaining connections so that no damage can occur as a result of disassembly if the system is accidentally started up ...

Страница 31: ...lsecurity You can find information on security in industrial communication here Link https support industry siemens com cs ww en view 92651441 Keep the firmware up to date Check regularly for security updates of the firmware and use them Information regarding product news and new firmware versions is available at the following address Link https support industry siemens com cs ww en ps 15334 dl Ob...

Страница 32: ...tles and entries The following table provides you with an overview of the open ports on this device Protocol function Protocols that the device supports Port number protocol Port number assigned to the protocol Default of the port Open The port is open at the start of the configuration Closed The port is closed at the start of the configuration Port status Open The port is always open and cannot b...

Страница 33: ... Yes Ports of communication partners clients and routers Make sure that you enable the required client ports in the corresponding firewall on the communications partners and in intermediary routers These can be DNS 53 UDP NTP 123 UDP 4 2 CP in the configuration CPs for SIMATIC S7 4100 CPs are responsible for the execution of communication tasks You can configure multiple CPs per controller You can...

Страница 34: ...You will find the CP in the Communications modules subfolder 2 Add the CP to the desired station on a slot 5 3 A name is assigned automatically to the CP depending on the station name Result The CP has been added to the station Further configuration Assign the intended subnet to the CP interface If no network is created you need to create a network first When you connect the CP to an existing subn...

Страница 35: ...odule Diagnostics status Information on the interface You will find further information on the diagnostic functions in the online help for engineering Diagnostic buffer of the CPU Notes on calling the diagnostic buffer are available in the online help for engineering SNMP You will find detailed information about the supported functions in the section Diagnostics with SNMP Page 35 Network managemen...

Страница 36: ...rmation Base You will find detailed information on SNMP and the Siemens Automation MIB in the manual Diagnostics and Configuration with SNMP that you will find on the Internet Link https support industry siemens com cs ww en ps 15334 man Performance range of the CP The CP supports the following SNMP versions SNMPv1 Traps are not supported by the CP Supported MIBs in SNMPv1 The CP supports the foll...

Страница 37: ... wear protective gloves Once maintenance work is complete restore the touch protection measures WARNING Cleaning the housing In hazardous areas Only clean the outer parts of the housing with a damp but not wet cloth In non hazardous areas Only clean the outer parts of the housing with a dry cloth Do not use any liquids or solvents 5 2 1 Update firmware New firmware versions of the CP If a new firm...

Страница 38: ...unctions on the engineering station in online mode When resetting the CPU note the effects on the CP You will find the description in the CPU manual 3 Page 49 Effects on the CP The following data is deleted on a reset to factory settings Configuration data of the CP The following data is retained on a reset to factory settings The MAC address of the CP Address parameters of the PN IE interface of ...

Страница 39: ...ted Transmission speed 100 Mbps Aging time 2 port switch 5 minutes Special features of the ports X1 P1 and X1 P2 Integration in ring topology MRP possible Electrical data Power supply via S7 backplane bus 15 V Current consumption From backplane bus Approx 240 mA maximum Active power loss 3 5 W Insulation tested with DC 707 V Type Test Permissible ambient conditions Ambient temperature at 1000 2000...

Страница 40: ...e pin assignment of the PN IE interface X1 P1 R X1 P2 R Fast Ethernet port View of an RJ45 socket Pin Signal name Assignment 1 Tx Transmit Data 2 Tx Transmit Data 3 Rx Receive Data 4 5 6 Rx Receive Data 7 8 6 3 Permitted cable lengths Ethernet Permitted cable lengths Ethernet Alternative combinations per length range 0 55 m Max 55 m IE TP Torsion Cable with IE FC RJ45 Plug 180 Max 45 m IE TP Torsi...

Страница 41: ...ctive certificate which is available on the Internet at the address listed above Address for declarations of conformity The EU and the UK declarations of conformity are available to all responsible authorities at Siemens Aktiengesellschaft Digital Industries P O Box 48 48 90026 Nuremberg Germany EU declaration of conformity The CP meets the requirements and safety objectives of the following EU di...

Страница 42: ...ions SI 2016 1107 The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 and related amendments EMC Regulations SI 2016 1091 The Electromagnetic Compatibility Regulations 2016 RoHS Regulations SI 2012 3032 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 ATEX IECEx UKEX CCC Ex Obs...

Страница 43: ...on II 3G Ex ec IIC T4 Gc Certificate no DEKRA 18ATEX0027 X The product meets the requirements of the standards EN IEC 60079 0 Explosive atmospheres Part 0 Equipment General requirements EN 60079 7 Explosive Atmospheres Part 7 Equipment protection by increased safety e UKEX Classification Ex ec IIC T4 Gc Certificate no DEKRA 21UKEX0003 X The product meets the requirements of the standards EN IEC 60...

Страница 44: ... substances in electrical and electronic equipment SI 2012 3032 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 Applied standard EN IEC 63000 c UL us Applied standards Underwriters Laboratories Inc UL 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements IEC UL 6...

Страница 45: ...ANSI ISA 61010 1 Report Number 3049847 Class I Division 2 Group A B C D T4 Class I Zone 2 Group IIC T4 You will find the temperature class on the type plate on the module Australia RCM The product meets the requirements of the AS NZS 2064 standards Class A Canada This class A digital device meets the requirements of the Canadian standard ICES 003 AVIS CANADIEN Cet appareil numérique de la classe A...

Страница 46: ...Certification Number MSIP REM S49 S7400CP A급 기기 업무용 방송통신기자재 이 기기는 업무용 A급 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정 외의 지역에서 사용하는것을 목적으로 합니다 Current approvals SIMATIC NET products are regularly submitted to the relevant authorities and approval centers for approvals relating to specific markets and applications If you require a list of the current approvals for individual devices consult your Siemens...

Страница 47: ...SIMATIC CP 4163 1 Operating Instructions 12 2022 C79000 G8976 C588 01 47 Dimension drawings B All dimensions in the dimension drawings are in millimeters Figure B 1 Front view ...

Страница 48: ...Dimension drawings SIMATIC CP 4163 1 48 Operating Instructions 12 2022 C79000 G8976 C588 01 Figure B 2 Side view ...

Страница 49: ... com cs ww en ps 13715 3 SIMATIC S7 4100 CPU 4168 H equipment manual Siemens AG Link https support industry siemens com cs ww en ps 13715 4 SIMATIC NET Industrial Ethernet System manual Siemens AG Volume 1 Industrial Ethernet Link https support industry siemens com cs ww de view 27069465 Volume 2 Passive network components Link https support industry siemens com cs ww en view 84922825 5 SIMATIC NE...

Страница 50: ...Bibliography 5 SIMATIC CP 4163 1 50 Operating Instructions 12 2022 C79000 G8976 C588 01 ...

Страница 51: ...ss references PDF 5 D Diagnostics options 35 Disposal 7 Documentation 4 F Firmware version 3 G Glossary 7 H Hardware product version 3 L Load 29 M MIB 36 P PCS neo version 15 Plugging in 29 PN IE interface 29 Pulling 29 R Recycling 7 S Safety notices 23 Service Support 7 SIMATIC NET glossary 7 SNMP 36 T Training 7 ...

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