SHURflo NG11V Скачать руководство пользователя страница 8

Operation (Continued)

b. A flush must be provided for 

fluids with a viscosity of greater
than 2000 SSU. The seal must be
cooled and lubricated by a fluid.
In the case of high viscosity fluids,
due to the precision clearances
between the gear teeth and the
body, highly viscous fluids will not
be able to adequately relieve the
air in the seal cavity on start-up.
The dry running of a mechanical
seal will cause rapid failure. 

Pumping fluids with
viscosities greater than

2000 SSU requires flushing the seal chamber
during operation, otherwise seal damage 
will occur.

EXTERNAL FLUSH

An external flush system is typically 
recommended for applications where
crystallization build-up on the seal is
possible. Some dilution of the working
material must be acceptable to use an
external flush system.

The external flush system (See Figure 5
for typical installation) is commonly
used with liquids where city water can
be used as the neutral flush fluid. City
water is taken from an external source

such as a tap, hose, or special plumbing
fixture and is regulated into the seal
cavity by means of a needle valve and
flowmeter. Use of an anti-siphon check
valve is required.

It is essential that an
anti-siphon check

valve be installed between the pump and
the city water supply to prevent any back
flow from possibly contaminating the city
water supply. Failure to do so could result in
contamination of the water supply with con-
sequential damages. Manufacturer assumes
no responsibility for failure of user in not
providing safeguards to city water systems.

Step 1:

Locate appropriate city water

supply and install anti-siphon check
valve.

Step 2:

Use appropriate pipe nipple to

reduce piping to 1/8”.

Step 3:

Install appropriate needle valve

and flowmeter.

Step 4:

Connect piping to one of three

available seal flush ports on pump. 

Step 5:

Adjust needle valve to achieve

desired flow to seal cavity (recommend-
ed 1 to 3 GPH).

INTERNAL FLUSH

Similar to above but internal supply
(See Figure 6 for typical installation).
Typically recommended for high viscosity

applications ensuring lubrication to the
mechanical seal.

In an internal flush system, the fluid is
taken from the discharge and regulated
from 1 to 3 GPH (Gallons Per Hour) to
the seal cavity by means of a flowmeter
and needle valve.

Step 1:

Select a T pipe coupling that is

consistent with discharge pipe size and
material. Couple to discharge piping.

Step 2:

From this coupling, attach a 

needle valve with appropriate nipple
reducing to 1/8” pipe or tube. Install
appropriate flowmeter.

Step 3:

Connect 1/8” pipe or tube to

one of three available seal cavity 
flush ports. 

Step 4:

Adjust needle valve to desired

flow into seal cavity (recommended 
1 to 3 GPH).

For alternate flush 
systems for hazardous

fluid applications, hot liquid transfer, and
those not addressed in this booklet, consult
a qualified fluid handling specialist for 
assistance in specifying and installing flush
systems according to local, state and federal
environmental laws.

SHURflo Commercial-Duty Filter and Rendering Oil
Rotary Close-Coupled External Gear Pumps

8

Models NG7V, NG11V, NG7V-PH and NG11V-PH

SHURflo Operating Instructions, Performance, 
Specifications and Parts Manual

Form L-4092 (3/10)

Figure 6 - Internal Flush

Figure 5 - External Flush

Содержание NG11V

Страница 1: ...fryer hot oil cooking filtering or waste oil rendering applications This pump can also be used in non NSF hot oil applications with non particulate and non abrasive fluids compatible with pump wet end construction component materials Not for use with water based fluids Pumps meet NSF listed standards including NSF accepted paint for hot oil cooking applications Pumps can operate bi directionally r...

Страница 2: ... 3rd 4th Mounting Pump Size Ports AC Motor Options PH Pump Head Only no motor NOTE Not all order code combinations configurations are standard models available from the manufacturer Custom model configura tions may require ordering standard components and or optional parts that will need to be assembled by the customer Manufacturer reserves the right to change model order codes standard models spe...

Страница 3: ...ation check motor amps on start up NOTES Consult tables in form L 4082 General Operating and Safety Instructions on HP adders and speed recommendations for high viscosity fluids Pumps with motors are HP rated to handle up to 50 SSU at 50 PSI and specific gravity of 1 0 Max Viscosity 100 SSU at 1725 RPM with the motor supplied Max Input Torque See chart above Max RPM 1725 Max Specific Gravity 1 1 a...

Страница 4: ... 4 CI 416 SS 303 SS CG Steel SS Viton 11 CG Carbon Graphite SS Stainless Steel CI Cast Iron ODP Open Drip Proof Standard Shaft Seals have carbon on Type 1 Ni Resist faces and 18 8 SS components Manual or Automatic check motor supplied NPT inlet and outlet in inches Retaining rings on drive and idler shafts are 15 7 MO SS Models are made of steel and stainless steel 17 7 303 and or 18 8 N NO OT TE ...

Страница 5: ... right to change dimensions without notification All dimensions in inches unless otherwise specified Dimensions Figure 1 Dimensions Pressure Relief Valve Gear Part Numbers and Dimensions in inches Ref Description Part Outer Gear Hole No Number Diameter Length Diameter Material 1 Gear Helical R H 23291 1 75 0 75 0 625 416 SS Gear Helical L H 23292 1 75 0 75 0 625 416 SS 2 Gear Helical R H 23124 1 7...

Страница 6: ... line it may be necessary to refill the pump every time the unit is stopped and you wish to restart the pump This depends on the length of time between starts and whether or not the gears are wet enough to close cavities to affect a prime 6 If solid contaminates are suspected in a liquid place a filter in the suction line 7 Be certain all suction piping connections are airtight NOTE Assure airtigh...

Страница 7: ...l line pressure relief valve and in cases where frequent extended pressure relief valve operation is anticipated a full line external pressure relief valve should be piped in the discharge line and connected either back to the tank or well down stream of the pump suction inlet See Figure 4 9 To convert the pressure relief valve to external relief remove the NPT pipe plug from the pump cover See Fi...

Страница 8: ...rds to city water systems Step 1 Locate appropriate city water supply and install anti siphon check valve Step 2 Use appropriate pipe nipple to reduce piping to 1 8 Step 3 Install appropriate needle valve and flowmeter Step 4 Connect piping to one of three available seal flush ports on pump Step 5 Adjust needle valve to achieve desired flow to seal cavity recommend ed 1 to 3 GPH INTERNAL FLUSH Sim...

Страница 9: ... Refer to Figure 13 for Reference Numbers and Figures 8 9 for detailed seal and shaft assemblies 1 Pump Removal from Motor a Remove four bolts Ref No 20 from pump body Ref No 19 and gently pull pump assembly from motor b Pump drive coupler does not need to be removed from motor unless motor needs to be replaced If so refer to Pump and Motor Drive Coupler Replacement on page 11 2 Gear and Shaft Ass...

Страница 10: ...eat into the seal seat retainer Any scratches dirt or fingerprints on the carbon or Type 1 Ni Resist faces will cause the seal to leak The seal seat is stationary in the pump while the seal on the shaft rotates The car bon face spinning against the Type 1 Ni Resist face provides for the sealing surface d Slide the seal retainer onto the drive shaft holding seal onto the shaft e Slide the drive sha...

Страница 11: ...pressure relief valve cover Ref No 34 needs to be inspected for wear on the piston pressure relief valve seat the cover face and the bushing pockets Replace any parts if worn To reassemble reverse the disassembly steps above 6 All pumps must be primed before start up and the seal chamber needs to be filled See Figure 2 PUMP MOTOR OR DRIVE COUPLER REPLACEMENT 1 The pump comes with a spline coupler ...

Страница 12: ... Parts Manual Figure 13 Repair Parts Illustration Please provide following information Model number Serial number if any Part description and number as shown in parts list To order parts contact a SHURflo Distributor or Order Direct Distributors can be found at www shurfloindustrial com Form L 4092 3 10 ...

Страница 13: ...f 4432 12841 21307 21313 2 26 2 Washer Fiber 22507 22507 22507 22507 1 27 2 Spring 17 7 SS 4354 4354 4354 4354 1 28 2 Piston Relief Valve 303 SS NA NA NA NA 1 29 Spring Retainer 17 4 SS 21422 21422 21422 21422 1 30 Cap Relief Valve Steel 23416 23416 23416 23416 1 31 Cap Threaded 23415 23415 23415 23415 1 32 Screw Pressure Relief 18 8 SS 23414 23414 23414 23414 1 33 2 O Ring Viton NA NA NA NA 1 34 ...

Страница 14: ...ED REDUCER OPTIONS A gear reducer can be directly mounted between a standard pump and motor combination Gear speed reducers are available for applications with high specific gravity or when viscosities are greater than 1000 SSU using a standard 1725 RPM motor The pump relation ship between volume GPM pressure PSI speed RPM viscosity specific gravity and horsepower is shown on performance chart in ...

Страница 15: ...SHURflo Operating Instructions Performance Specifications and Parts Manual 15 Notes Form L 4092 3 10 ...

Страница 16: ...anty consideration SHURflo reserves the right to request a Material Safety Data sheet from the Purchaser for any pump or product SHURflo deems necessary SHURflo reserves the right to disposition as scrap pumps or products returned which contain unknown substances or to charge for any and all costs incurred for chemical testing and proper disposal of components containing unknown substances SHURflo...

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