SHURflo NG11V Скачать руководство пользователя страница 11

11

SHURflo Operating Instructions, Performance, 
Specifications and Parts Manual

Models NG7V, NG11V, NG7V-PH and NG11V-PH

Form L-4092 (3/10)

Figure 11 - Type A Motor Shaft Coupler

Figure 12 - Type B Motor Shaft Coupler

h. If drive coupler or motor need

replacing, see “Pump Motor or
Drive Coupler Replacement” 
section on this page.

3. All pumps must be primed before

start-up and the seal chamber needs
to be filled (See Figure 2).

PRESSURE RELIEF VALVE

DISASSEMBLY AND REASSEMBLY

1. (Refer to Figure 13.) Remove thread-

ed cap (Ref. No. 31) and loosen lock
nut (Ref. No. 36) on pressure relief
valve adjustment screw (Ref. No. 32)
and rotate clockwise (CW) 1-2 turns
to pressure relief valve spring retain-
er (Ref. No. 29).

2. Unscrew and remove adjustment

screw (Ref. No. 32), locknut (Ref. No.
36) and fiber washer (Ref. No. 26) by
rotating counterclockwise (CCW).

3. Unscrew valve end cap (Ref. No. 30)

and o-ring (Ref. No. 37) by rotating
counterclockwise (CCW).

4. Remove valve piston (Ref. No. 28),

spring retainer (Ref. No. 29), valve
spring (Ref. No. 27), cover and/or valve
end cap and o-ring (Ref. No. 33), .

5. Unscrew pipe plug (Ref. No. 35) by

rotating counterclockwise (CCW).

Inspection of pressure relief valve 

components should include piston for
wear and erosion, the spring and the 
o-rings for degradation. Components
should be cleaned of accumulated build-
up of solid matter. The pressure relief
valve cover (Ref. No. 34) needs to be
inspected for wear on the piston 
pressure relief valve seat, the cover face
and the bushing pockets. Replace any
parts if worn.

To reassemble, reverse the disassembly
steps above.

6. All pumps must be primed before

start-up and the seal chamber needs
to be filled (See Figure 2).

PUMP MOTOR OR DRIVE COUPLER
REPLACEMENT

1. The pump comes with a spline 

coupler. The coupler could be of
two types. (See Figures 11 & 12 to
identify coupler type.)

2. Apply anti-seize compound to the

entire length of the motor shaft and
drive coupling spline teeth.

3. Align the keyways of motor shaft

and coupling, then install the key
(See Figures 10, 11 and 12). Slide the
drive coupling onto the motor shaft
as far as it will go. 

4. Install the set screws into the  

coupler and tighten the set screws
securing the coupler, key and motor
shaft together. 

5. The coupling is now ready for final

pump motor assembly.

6. Make sure the splines are coated

with anti-seize compound or grease.
Slide the male spline shaft on the
pump head into the female spline
now mounted on the motor shaft. 

7. Secure the pump to the motor with

four bolts.

8. The unit is ready for operation.

9. All pumps must be primed before

start-up and the seal chamber needs
to be filled (See Figure 2).The pump
head will pivot on the motor.

Do not run pump
dry, as permanent

damage to the pump gears, seal, and 
bearings will result. Suction pressure should
never be greater than the discharge pressure.

Figure 10 - Installing the Spline Coupler

Содержание NG11V

Страница 1: ...fryer hot oil cooking filtering or waste oil rendering applications This pump can also be used in non NSF hot oil applications with non particulate and non abrasive fluids compatible with pump wet end construction component materials Not for use with water based fluids Pumps meet NSF listed standards including NSF accepted paint for hot oil cooking applications Pumps can operate bi directionally r...

Страница 2: ... 3rd 4th Mounting Pump Size Ports AC Motor Options PH Pump Head Only no motor NOTE Not all order code combinations configurations are standard models available from the manufacturer Custom model configura tions may require ordering standard components and or optional parts that will need to be assembled by the customer Manufacturer reserves the right to change model order codes standard models spe...

Страница 3: ...ation check motor amps on start up NOTES Consult tables in form L 4082 General Operating and Safety Instructions on HP adders and speed recommendations for high viscosity fluids Pumps with motors are HP rated to handle up to 50 SSU at 50 PSI and specific gravity of 1 0 Max Viscosity 100 SSU at 1725 RPM with the motor supplied Max Input Torque See chart above Max RPM 1725 Max Specific Gravity 1 1 a...

Страница 4: ... 4 CI 416 SS 303 SS CG Steel SS Viton 11 CG Carbon Graphite SS Stainless Steel CI Cast Iron ODP Open Drip Proof Standard Shaft Seals have carbon on Type 1 Ni Resist faces and 18 8 SS components Manual or Automatic check motor supplied NPT inlet and outlet in inches Retaining rings on drive and idler shafts are 15 7 MO SS Models are made of steel and stainless steel 17 7 303 and or 18 8 N NO OT TE ...

Страница 5: ... right to change dimensions without notification All dimensions in inches unless otherwise specified Dimensions Figure 1 Dimensions Pressure Relief Valve Gear Part Numbers and Dimensions in inches Ref Description Part Outer Gear Hole No Number Diameter Length Diameter Material 1 Gear Helical R H 23291 1 75 0 75 0 625 416 SS Gear Helical L H 23292 1 75 0 75 0 625 416 SS 2 Gear Helical R H 23124 1 7...

Страница 6: ... line it may be necessary to refill the pump every time the unit is stopped and you wish to restart the pump This depends on the length of time between starts and whether or not the gears are wet enough to close cavities to affect a prime 6 If solid contaminates are suspected in a liquid place a filter in the suction line 7 Be certain all suction piping connections are airtight NOTE Assure airtigh...

Страница 7: ...l line pressure relief valve and in cases where frequent extended pressure relief valve operation is anticipated a full line external pressure relief valve should be piped in the discharge line and connected either back to the tank or well down stream of the pump suction inlet See Figure 4 9 To convert the pressure relief valve to external relief remove the NPT pipe plug from the pump cover See Fi...

Страница 8: ...rds to city water systems Step 1 Locate appropriate city water supply and install anti siphon check valve Step 2 Use appropriate pipe nipple to reduce piping to 1 8 Step 3 Install appropriate needle valve and flowmeter Step 4 Connect piping to one of three available seal flush ports on pump Step 5 Adjust needle valve to achieve desired flow to seal cavity recommend ed 1 to 3 GPH INTERNAL FLUSH Sim...

Страница 9: ... Refer to Figure 13 for Reference Numbers and Figures 8 9 for detailed seal and shaft assemblies 1 Pump Removal from Motor a Remove four bolts Ref No 20 from pump body Ref No 19 and gently pull pump assembly from motor b Pump drive coupler does not need to be removed from motor unless motor needs to be replaced If so refer to Pump and Motor Drive Coupler Replacement on page 11 2 Gear and Shaft Ass...

Страница 10: ...eat into the seal seat retainer Any scratches dirt or fingerprints on the carbon or Type 1 Ni Resist faces will cause the seal to leak The seal seat is stationary in the pump while the seal on the shaft rotates The car bon face spinning against the Type 1 Ni Resist face provides for the sealing surface d Slide the seal retainer onto the drive shaft holding seal onto the shaft e Slide the drive sha...

Страница 11: ...pressure relief valve cover Ref No 34 needs to be inspected for wear on the piston pressure relief valve seat the cover face and the bushing pockets Replace any parts if worn To reassemble reverse the disassembly steps above 6 All pumps must be primed before start up and the seal chamber needs to be filled See Figure 2 PUMP MOTOR OR DRIVE COUPLER REPLACEMENT 1 The pump comes with a spline coupler ...

Страница 12: ... Parts Manual Figure 13 Repair Parts Illustration Please provide following information Model number Serial number if any Part description and number as shown in parts list To order parts contact a SHURflo Distributor or Order Direct Distributors can be found at www shurfloindustrial com Form L 4092 3 10 ...

Страница 13: ...f 4432 12841 21307 21313 2 26 2 Washer Fiber 22507 22507 22507 22507 1 27 2 Spring 17 7 SS 4354 4354 4354 4354 1 28 2 Piston Relief Valve 303 SS NA NA NA NA 1 29 Spring Retainer 17 4 SS 21422 21422 21422 21422 1 30 Cap Relief Valve Steel 23416 23416 23416 23416 1 31 Cap Threaded 23415 23415 23415 23415 1 32 Screw Pressure Relief 18 8 SS 23414 23414 23414 23414 1 33 2 O Ring Viton NA NA NA NA 1 34 ...

Страница 14: ...ED REDUCER OPTIONS A gear reducer can be directly mounted between a standard pump and motor combination Gear speed reducers are available for applications with high specific gravity or when viscosities are greater than 1000 SSU using a standard 1725 RPM motor The pump relation ship between volume GPM pressure PSI speed RPM viscosity specific gravity and horsepower is shown on performance chart in ...

Страница 15: ...SHURflo Operating Instructions Performance Specifications and Parts Manual 15 Notes Form L 4092 3 10 ...

Страница 16: ...anty consideration SHURflo reserves the right to request a Material Safety Data sheet from the Purchaser for any pump or product SHURflo deems necessary SHURflo reserves the right to disposition as scrap pumps or products returned which contain unknown substances or to charge for any and all costs incurred for chemical testing and proper disposal of components containing unknown substances SHURflo...

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