Shur-Co 4500 HD Series Скачать руководство пользователя страница 2

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Shur-Co

, LLC Terms & Conditions

SHIPPING.

Orders are shipped F.O.B. from the Shur-Co

, LLC sites listed be-

low. No full freight isallowed or prepaid shipment accepted unless quoted and

approved in writing prior to acceptance of the order. All shipments are made

by the most reasonable means in accordance with size and weight of order,

unless speciﬁ ed routing instructions are furnished by the customer. Shipments

are made daily via U.P.S. and common carrier. Claims for shortages must

be made within 10 days. All claims for damages or loss in transit must be

made with the carrier. No collect calls will be accepted. To ensure delivery of

orders, we need your full street address and phone number. When you receive

your shipment, examine it carefully. Be sure all cartons listed on the delivery

sheet are accounted for. Large items may be packaged separately. If a carton

is damaged, open it and inspect the contents before signing for delivery. If

merchandise is damaged, describe damage on the delivery receipt. Failure

on your part to document damaged or missing merchandise on the delivery

receipt releases the carrier of all liability; repair or replacement will be the

customer’s responsibility.

WARRANTY.

We warrant all new products are free of defects in materials and

workmanship.* This warranty is effective if products are properly installed and

used for the purpose for which they were intended and applies to the original

buyer only. Except as set forth above or in any product-speciﬁ c warranty docu-

mentation, we make no other warranties, express or implied, including but not

limited to warranties of merchantability of ﬁ tness for a particular use.

Returns of a product for warranty must be accompanied by a Return Merchan-

dise Authorization number (RMA#), obtained by by calling Customer Service

at 866-748-7435, and sent, with freight paid by us, to Shur-Co

, LLC, 2309

Shur-Lok St., PO Box 713, Yankton, SD 57078. All products returned without

an RMA# will be refused. When we issue the RMA#, we will also issue a call

tag to have UPS (or other freight company) pick up the product. C.O.D. returns

not accepted. We will pay no storage fees for a warranty product return prior to

pick by us or the freight company. If a warranty product return is scheduled to

be picked up by us, we will pick up the product at our earliest convenience.

If a product returned is found, in our judgement, to be defective in material

or workmanship, our obligation under this warranty is limited to the repair or

replacement of the product, which will be made by us. Repair or replacement

will be at our discretion, with replacements being made using current products

performing in the equivalent function. Labor charges, other than those incurred

at our factory, including, but not limited to, any labor to install a repaired or re-

placement product, are not covered under this warranty. All expenses associ-

ated with delivering defective products to our factory and delivering repaired or

replacement products from our factory to the owner will be paid by us.
If the product returned is found, in our judgement, to be non-warrantable, the

owner will be contacted to authorize repair work, purchase of a replacement

product or return of the product, all of which will be at the owner’s expense.

Payment authorization must be received by us before any non-warrantable

product is repaired, replaced or returned. All expenses associated with deliver-

ing the repaired non-warrantable product, a replacement product or the non-

warrantable product from our factory to the owner will be paid by the owner.
In no event will we be liable for any damages of any kind to person, product or

property, including but not limited to indirect, incidental, special, consequential

or punitive damages, or damages for loss of proﬁ ts or revenue, even if we

have been advised of the possibility of such damages. There are no warran-

ties for used products or products that have been repaired, altered, modiﬁ ed

or subjected to misuse, negligence or accident. We will not repair or replace

products that fail or malfunction due to ordinary wear and tear, except as ex-

pressly noted in a product-speciﬁ c warranty. Use of non-Shur-Co

, LLC parts

in conjuction with Shur-Co

, LLC products will void this product warranty.

*Certain products have speciﬁ c warranties that differ from this warranty, for example motors and elec-

tronics. Product-speciﬁ c warranty documentation is available for these items. In the event of a conﬂ ict

between this warranty and a product-speciﬁ c warranty, the product-speciﬁ c warranty will govern.

RETURN POLICY.

All sales ﬁ nal. See WARRANTY above for return details.

OTHER.

All prices, product listings, sizes, weights and manufacturing details

are subject to change without notice. No person is authorized to modify the

foregoing conditions of sale whatsoever.

SHUR-CO

of NORTH DAKOTA

1746 4th Ave. NW

West Fargo, ND 58078

Ph 877.868.4488 | Fax 701.277.1283

SHUR-CO

of OHIO

1100 N. Freedom, St. Rt. 88 & 14

Ravenna, OH 44266

Ph 866.356.0242 | Fax 330.297.5599

SHUR-CO

UK, Ltd.

Unit 41 Rochester Airport Estates

Laker Rd., Rochester, Kent ME1 3QX

Ph +44 (0)1795.473499

Fax +44 (0)871.272.8278

For more info, log on to our website:

www.shurco.com

Corporate HQ and Outlet Store

SHUR-CO

of SOUTH DAKOTA

2309 Shur-Lok St., PO Box 713

Yankton, SD 57078-0713

Ph 800.474.8756 | Fax 605.665.0501

ShurTite™ Service Centers

SHUR-CO

of CANADA

490 Elgin St., Unit #1

Brantford, Ontario N3S 7P8

Ph 800.265.0823 | Fax 519.751.3997

SHUR-CO

of SIOUX FALLS

47184 258th St., Suite B

Sioux Falls, SD 57107

Ph 844.573.9322 | Fax 605.543.5469

SHUR-CO

of ILLINOIS

Ph 866.356.0246 | Fax 217.877.8270

SHUR-CO

of OHIO

Ph 866.356.0242 | Fax 330.297.5599

SHUR-CO

of FLORIDA

3353 SE Gran Park Way

Stuart, FL 34997

Ph 800.327.8287 | Fax 772.287.0431

SHUR-CO

of ILLINOIS

3993 E. Mueller Ave.

Decatur, IL 62526

Ph 866.356.0246 | Fax 217.877.8270

SHUR-CO

of IOWA

3839 Midway Blvd.

Ft. Dodge, IA 50501

Ph 866.356.0245 | Fax 515.576.5578

SHUR-CO

of MICHIGAN

5100 Lakeshore Dr.

Lexington, MI 48450

Ph 800.327.8287 | Fax 772.287.0431

SHUR-CO

, LLC SERVICE AND DISTRIBUTION CENTERS

P/N 1121681 Rev. P

Содержание 4500 HD Series

Страница 1: ...Aluminum System for Grain Trailers standard roll P N 1121681 Rev P ...

Страница 2: ...nd delivering repaired or replacement products from our factory to the owner will be paid by us If the product returned is found in our judgement to be non warrantable the owner will be contacted to authorize repair work purchase of a replacement product or return of the product all of which will be at the owner s expense Payment authorization must be received by us before any non warrantable prod...

Страница 3: ...cutting with corrosion resistant paint 4500 Series HD for Grain Trailer Standard Roll P N 1121681 Rev P Hardware Identification 1 Pivot Bracket Installation Front Rear 2 5 Pivot Bracket Installation 6 Front Flex Arm Electric Motor Installation 7 8 Rear Flex Arm Installation 2 Roll Tube 9 10 Rear Flex Arm Installation 3 Roll Tube 11 12 2 Roll Tube Extension Installation 13 15 3 Roll Tube Extension ...

Страница 4: ...r 1 4 1700400 Self Tapping Screw 3 8 x 1 1700428 Flat Washer 5 16 1704264 Cap Screw 3 8 x 2 Grade 8 1701580 Nylon Lock Nut 3 8 1704905 Hex Flanged Cap Screw 10 x 1 1705198 Self Drilling Screw 1 4 x 1 1702926 Cap Screw 5 16 x 7 8 A B D E F G H I J L M O P Q R S T X V W Y Z 1120291 Pivot Bracket Washer 1700403 Self Tapping Screw 1 4 x 3 4 1704338 Self Tapping Screw 1 4 x 1 1704367 Cap Screw 10 x 3 4...

Страница 5: ...athway to operate NOTE Read pages 2 and 3 entirely before drilling holes Determine if rivets are centered or off center on front and rear of trailer locate center of pivot inside shaded area C L C L C L locate center of pivot inside shaded area NOTE Use pivot bracket washers f only when horizontal corrugation on trailer skin prevents bracket from contacting trailer skin STEP 1 If installing pivot ...

Страница 6: ...ocations STEP 4 Remove rivets and mount brackets into rivet holes If not possible drill 13 32 holes in trailer Fasten with screws N washers d c and f and nuts V center of trailer C L C L C L C L RIVETS CORRUGATION ON CENTER RIVETS CORRUGATION OFF CENTER RIVETS CORRUGATION ON CENTER RIVETS CORRUGATION OFF CENTER c V N f d c V f N d c f V N d c V f d N FRONT OF TRAILER REAR OF TRAILER ...

Страница 7: ...tically as shown Do not measure along slope of trailer 3 3 41 STEP 3 Place pivot mount brackets on trailer as shown below Using brackets as guide mark mounting hole locations C L center of trailer 43 3 3 3 6 6 3 3 3 3 3 6 6 STEP 1 Locateslopedpivotmountbracket41 downfromtopof cap or 43 from top of windshield measuring vertically as shown Do not measure along slope of trailer NOTE Read entire page ...

Страница 8: ...own below Fasten pivot brackets to pivot mount brackets with screws N flat washers d lock washers c and nuts V RIVETS CORRUGATION OFF CENTER RIVETS CORRUGATION ON CENTER RIVETS CORRUGATION OFF CENTER RIVETS CORRUGATION ON CENTER C L C L C L C L center of trailer d d N c V d c V d N d c V N d d N d c V FRONT OF TRAILER REAR OF TRAILER ...

Страница 9: ... Flat Washer 3 8 f 1120291 Pivot Bracket Washer STEP 1 Align and loosely fasten pivot bracket to pivot mount bracket with screws N lock washers c flat washers d and nuts V pivot mount bracket pivot bracket STEP 2 Align face of pivot bracket vertically and align pivot pin parallel with top rail of trailer then tighten screws align face of pivot bracket vertically align pivot pin parallel pivot pin ...

Страница 10: ...5 Carriage Bolt 5 16 x 2 1 2 B 1700403 Self Tapping Screw 1 4 x 3 4 P 1700408 Hex Nut 1 4 S 1704931 Flanged Nylon Lock Nut 5 16 Y 1700436 Lock Washer 1 4 Z 1700427 Flat Washer 1 4 a 1702890 Flat Washer 1 1 4 e 1118318 Spacer Washer 1 4 x 1 28 Z Y e a B e 7 S I 8 9 flex arm joint lower flex arm NOTE Motor assembly on upper flex arm must face toward trailer as shown flex arm assembly w motor STEP 2 ...

Страница 11: ...nd confirm wire routing so wires reach components with ample room for connection NOTE Fasten wire clip to pilot hole on opposite side of pivot bracket from flex arm to prevent wire from being pinched during operation C wire clip pilot hole flex arm pivot bracket STEP 5 Choose appropriate pilot hole on pivot bracket to route 6 ga wire from flex arm through trailer skin Fasten wire clip to pilot hol...

Страница 12: ...n Lock Nut 5 16 T 1700419 Nylon Lock Nut 5 16 a 1702890 Flat Washer 1 1 4 b 1700428 Flat Washer 5 16 e 1118318 Spacer Washer 1 4 x 1 28 6 2 3 1 5 12 7 8 10 spacer tube 11 spring support bracket on lower flex arm NOTE Insert cap screw through flex arm so head of screw is on inside of assembly towards trailer Warning label must be in plain view on outside of assembly 4 3 warning decal cap plug L b b...

Страница 13: ...llow Fasten with carriage bolts I and lock nuts S S I bellow plate w square hole bellow plate w round hole I S upper flex arm assembly bellow plates lower flex arm assembly STEP 6 Assemble spacer washers b onto pivot pin STEP 7 Assemble spiral torsion springs and lower flex arm onto pivot pin Hook springs over spacer tube pivot pin pivot pin lower flex arm spiral torsion springs b STEP 5 Insert lo...

Страница 14: ...langed Nylon Lock Nut 5 16 T 1700419 Nylon Lock Nut 5 16 a 1702890 Flat Washer 1 1 4 b 1700428 Flat Washer 5 16 e 1118318 Spacer Washer 1 4 x 1 28 6 2 3 1 5 12 7 8 10 spacer tube 11 spring support bracket on lower flex arm NOTE Insert cap screw through flex arm so head of screw is on inside of assembly towards trailer Warning label must be in plain view on outside of assembly 4 3 warning decal cap...

Страница 15: ... flex arm joint and bellow Fasten with bolts I and flanged nuts S S I bellow plate w square hole bellow plate w round hole I S upper flex arm assembly bellow plates lower flex arm assembly STEP 6 Assemble spacer washers d onto pivot pin STEP 7 Assemble spiral torsion springs and lower flex arm onto pivot pin Hook springs over screw L pivot pin pivot pin lower flex arm spiral torsion springs d STEP...

Страница 16: ...Q 1701543 Nylon Lock Nut 1 4 W 1701580 Nylon Lock Nut 3 8 2 Roll Tube Extension Installation Standard Roll STEP 1 Adjust roll tube toward front or rear of trailer so rear flex arm lies on vertical plane parallel to face panel and perpendicular to roll tube extension Mark roll tube where roll tube extension ends VERTICAL TRAILER SLOPED TRAILER align flex arm with vertical plane parallel to face pan...

Страница 17: ...f roll tube and can be damaged if caution is not taken In some instances a deflector might have to be installed to prevent roll tube from causing damage to lights 90 STEP 3A Slide motor spacer over motor shaft STEP 3B Slide roll tube extension over motor shaft Fasten with screws O and lock nuts W Finger tighten only Fasten roll tube extension to motor mount bracket motor spacer motor shaft roll tu...

Страница 18: ... Fasten and secure roll tube to electric motor shaft with screw O and lock nut W Install bearing spacers radial ball bearings and bearing mount retainer and secure with nuts Q bearing ring WARNING Flex arms are under tension while torsion springs are engaged Use caution while assembling and disassembling arms Failure to read and follow instructions could result in serious injury or death NOTE To p...

Страница 19: ...TEP 3 Slide motor spacer over motor shaft Slide drive shaft over motor shaft Fasten with screws O and nuts W Finger tighten only motor spacer motor shaft drive shaft roll tube STEP 1 Loosely fasten cartridge clamp to drive shaft with screw K and lock nut U Insert drive shaft into roll tube as shown To secure drive shaft to roll tube tighten nut U to 20 ft lbs motor mount assembly STEP 2 Install th...

Страница 20: ...ad when tarp opens STEP 4 Fasten drive shaft to electric motor shaft with screw O and nut W Install bearing spacers radial ball bearings and bearing mount retainer and secure with 1 4 lock nuts Q drive shaft electric motor bearing mount retainer radial ball bearing bearing spacer CAUTION If clearance lights are in path of roll tube install deflector to prevent roll tube from damaging lights WARNIN...

Страница 21: ... Spline 2 1121111 Manual Crank Spline 3 Tube 3 1121039 Cartridge 3 Spline End 4 1118194 Cartridge Clamp E 1705198 Self Drilling Screw 1 4 x 1 K 1704237 Carriage Bolt 5 16 x 1 O 1704264 Cap Screw 3 8 x 2 N 1704297 Nylon Lock Nut 5 16 X 1702668 Top Lock Nut 3 8 3 roll tube 4 STEP 2 Insert cartridge assembly into roll tube Position car tridge to extend 1 5 8 past end of roll tube Tighten nut to 20 ft...

Страница 22: ...r supply to solenoid as shown in diagram Run 14 ga wires from solenoid to switch STEP 3 Locate rocker switch in convenient operating location Switch can be mounted in cab on dash panel or on driver side door jamb for example connect wires to switch as shown set screw insert conductor plug positive wire colored stripe on top brass contact wire STEP 4 Unfastenandremoveinsertfromconductorplug Feed 6 ...

Страница 23: ...in flanges on socket as guide mark and drill two 5 16 holes drill two 5 16 holes seven pole conductor drill 2 hole STEP 1 Locate dual pole conductor socket near seven pole conductor socket as shown Determine location and drill 2 hole through trailer skin STEP 3 Fasten conductor socket to trailer with screws G washers R and nuts Z smartwire smartwire from dual conductor socket NOTE Wire lengths are...

Страница 24: ...926 Cap Screw 5 16 x 7 8 R 1704946 Flanged Top Lock Nut 5 16 T 1700419 Lock Nut 5 16 Z 1700427 Flat Washer 1 4 b 1700428 Flat Washer 5 16 6 set screw insert conductor plug positive wire colored stripe on top brass contact wire negative ground wire STEP 1 Mount circuit breaker as close as possible to battery or power supply circuit breaker battery conductor plug NOTE Cut wires to length and strip o...

Страница 25: ...ole conductor drill 2 hole DUAL CONDUCTOR SOCKET NOTE Wire lengths are predetermined Before installing SMARTwire components review and confirm wire routing so wires reach components with ample room for connection STEP 1 Locate dual pole conductor socket near 7 pole con ductor socket as shown Determine location and drill 2 hole through trailer skin CAUTION Do not fasten SMARTwire components to trai...

Страница 26: ...mark and drill four 5 16 holes as shown mark drill four 5 16 holes align holes in wireless re ceiver w hole in trailer 2 hole in trailer STEP 3 Install grommet into 2 hole Insert wire from wireless receiver through grommet wire from wireless receiver grommet 2 hole SHUR CO WIRELESS RECEIVER WIRING SCHEMATIC T b STEP 2 Check motor direction by pressing either button If button is released and operat...

Страница 27: ...ted control box Closing remote lid or pressing select button will not stop system in this case Pressing OPEN or CLOSE button on remote will stop system if in range NOTE Tarp systems operate in EXPRESS MODE when using buttons on trailer mounted control box if encoder wires are connected For SMART2 systems travel stops must also be set Otherwise you must press and hold buttons see remote instruction...

Страница 28: ...s manual View owner s manual at http www shurco com Perform following steps to change 4500 HD Series Electric system to manual crank operation crank arm assembly NOTE Store manual crank arm in truck or mounted to trailer Example above kingpin in the apex CAUTION Do not open or close tarp without U joint securely fastened to splined shaft with wire lock pin Failure to do so could result in injury r...

Страница 29: ...EP 3 Disconnect electric wires from motor terminals and encoder wire STEP 1 Install new motor Fasten mo tor to motor bracket with 5 16 washers and nuts STEP 3 Fasten motor shaft to roll tube with 3 8 x 2 cap screw and lock nut Replace motor cover and fasten to motor with 10 x 3 4 cap screws Reconnect electric power roll tube extension STEP 2 Connect electric wires to motor terminals and encoder wi...

Страница 30: ...rnal Retaining Ring 1 1 4 20 1700419 Nylon Lock Nut 5 16 21 1700428 Flat Washer 5 16 22 1121617 Lower Flex Arm w Warning Decals includes items 15 16 20 21 22 23 1701455 Carriage Bolt 5 16 x 2 1 2 24 1121414 Bellow Plate Square Holes 25 1704891 End Fitting 4500 Series HD 26 1121413 Bellow Plate Round Holes 27 1704931 Flanged Nylon Lock Nut 5 16 1 6 40 38 7 Item Part Description 28 Flex Arm Joint 29...

Страница 31: ... 15 1117033 Spacer Tube 35 x 2 5 8 REAR ASSEMBLIES 2 ROLL TUBES NOTE Replace system parts only with Genuine Shur Co parts to ensure proper system function If Genuine Shur Co parts are not used warranty could be void Item Part Description 16 1201022 Cap Screw 5 16 x 3 1 2 17 1704892 Cap Plug 18 1702890 Flat Washer 1 1 4 19 1702888 External Retaining Ring 1 1 4 20 1700419 Nylon Lock Nut 5 16 21 1700...

Страница 32: ...g 15 1117033 Spacer Tube 35 x 2 5 8 REAR ASSEMBLIES 3 ROLL TUBES NOTE Replace system parts only with Genuine Shur Co parts to ensure proper system function If Genuine Shur Co parts are not used warranty could be void Item Part Description 16 1201022 Cap Screw 5 16 x 3 1 2 17 1704892 Cap Plug 18 1702890 Flat Washer 1 1 4 19 1702888 External Retaining Ring 1 1 4 20 1700419 Nylon Lock Nut 5 16 21 170...

Страница 33: ...Nylon Lock Nut 5 16 7 1705198 Self Drilling Screw 1 4 x 1 8 1704264 Cap Screw 3 8 x 2 9 1121040 Roll Tube Cap 3 Spline 10 1121111 Manual Crank Spline 3 1 4 2 9 10 7 8 5 3 6 FRONT DRIVE SHAFT 3 ROLL TUBE Item Part Description 1 1122264 Drive Shaft 2 1118194 Cartridge Clamp 3 1705198 Self Drilling Screw 1 4 x 1 4 1704237 Carriage Bolt 5 16 x 1 5 1700400 Self Tapping Screw 3 8 x 1 6 1704264 Cap Screw...

Страница 34: ...e only compatible with version 11 remote 29 1702926 Cap Screw 5 16 x 7 8 30 1126867 5 Channel SMART3 Remote 31 1122231 SMART2 Remote w Cradle 32 1704957 SMART2 Cradle 33 1704958 SMART2 Charger Cable 34 1704312 Motor Reversing Solenoid 3 Pt Mt 35 1704308 Flanged Cap Screw 10 x 1 2 36 1703659 Push On Terminal 14 Ga 1 4 37 1704153 Ring Terminal 14 Ga x 1 4 Stud 38 1703244 Ring Terminal 6 Ga x 3 8 Stu...

Страница 35: ...P N 1121681 Rev P 32 Notes ...

Страница 36: ......

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