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Assembly Instructions - Tips

General Soldering tips 

1. ALWAYS KEEP YOUR TIP CLEAN

To ensure the soldering iron can transfer 
enough heat from it to your solder/compo-
nent leg you must keep the tip clean and 
shiny. A dull tip means the outside layer 
of metal has oxidise. This oxidised layer 
is a poor transferrer of heat. Because of 
this, you will have to hold the tip against 
the component for a longer period of time, 
which can result in the component failing. 
It’s also very frustrating. 

To keep your soldering iron tip clean, wipe 
it on a wet sponge or wire ball, then apply 
some solder to coat it, then wipe it again. 
Ideally, you should do this after every com-
ponent. At the very least, do it after every 
4 components.

2. CONTACT

When soldering, make sure the tip of your 
iron is making contact with both the leg of 
the component and the pad on the PCB. 
Apply heat to the area, then, within a sec-
ond or two, apply the solder to the point 
of contact. 

3. HEAT

It’s better to be too hot than too cold. As 
mentioned earlier, when the iron tip isn’t hot 
enough, you have to hold it on longer. This 
allows heat to transfer into the component 
and could cause a failure. It is better to set 
your soldering iron a little hot so the solder 
melts instantly and flows around the leg of 
the component with ease. You can start at 
around 350oC and adjust from there. Too 
hot and the tip will oxidise too quickly,..

4. SOLDER

Leaded solder is much easier to work with, 
which makes it easier to learn with. It can 
be hard to find in some countries, but can 
often be ordered from China. There are po-
tential health risks, but these are very low. 
Make sure you have a fan pointing away 
from your work area to blow the fumes 
away. Work in a well ventilated area. 

Thinner is better. Working with a thick wire 
of solder can get messy. Use 0.4-0.5mm 
solder for more control. You will have to 
feed more into the solder joint, but you 
have more control when there are other 
pins close by that you want to avoid. This 
is essential when soldering surface mount 
components and Integrated Circuits. 

5. SAFETY

350oC is obviously very hot. Stuff catches 
fire at this temperature. Skin fries. Please 
be careful. Remember to turn it off when 
you are finished. This will prevent a poten-
tial house fire and also save your iron tip 
from continued oxidation.

6. ANGLE OF ATTACK

When soldering, make sure you position 
the board so that it is easy to access the 
area you are working on. It is easy to make 
a mistake when you are trying to maneuver 
your iron into position around some obsta-
cle. You may have to spin the board 180 
degrees, or make sure you have snipped 
the legs off the previous component. It’s 
easy to be impatient so try to plan ahead. 

Check the component position using the 
images opposite. To help identify the compo-
nents please refer to the table on 

this

 page. 

LEDs

The LEDs are polarity sensitive, so make sure 
the LED is soldered the correct way around. 
You will likely destroy the LED if you try and 
desolder it, so make sure you get this right. 
There are 4 extra LEDs in the kit, just in case. 

The negative side of the LED is indicated by a 
green mark on the top. There is also a symbol 
on the bottom that “points” to the negative 
side. This should line up with the “-” symbol 
on each of the LED footprints on the PCB. 

Be careful you don’t ping these tiny 0805 
components across the room, finding them 
will be tricky. 

To begin, we will first apply some solder to 
one of the pads of each of the LED footprints. 
This will enable us to solder the first pad of 
the LED without needing three hands. If you 
are right handed, solder the right pad as you 
are looking at the PCB. If you are left handed, 
solder the left pad. 

We will be holding tweezers in our non-domi-
nant hand (to hold the LED) and the soldering 
iron in our dominant hand. Orient the LED in 
the tweezers so it will be in the correct orienta-
tion when soldered to the PCB. Bring the LED 
towards its footprint on the PCB and get it into 
position next to the pre-soldered pad. 

When ready, apply heat to the soldered pad 
with the soldering iron and simultaneously 
bring the LED towards the molten solder. 
When the LED is in position and the solder is 
covering the LED’s terminal, while still hold-
ing on to it with the tweezers, pull away the 

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Содержание SABER CARD

Страница 1: ...I N S T R U C T I O N M A N U A L SABER CARD v0 92...

Страница 2: ...tion are found Short Circuit PCBs have the traces drawn on this layer to help you follow the circuit Components The kit comes with a variety of components They make the circuit function Designing cir...

Страница 3: ...how and why the circuit works You can skip this bit and head straight to building your kit then check back later to learn how it works Or you can go head first into the how and why then start buildin...

Страница 4: ...d into a decade counter that turns each of it s outputs on sequentially This circuit can run on 3 16V By changing a resistor or capacitor s value the clock pulse can be increased or decreased When exp...

Страница 5: ...1uF Capacitor 2 x 4 7uF Capacitor 1 x Printed Circuit Board Soldering Iron Solder Flux 0 3 0 5mm Thin Tip 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 2...

Страница 6: ...uF Transparent with pen mark Black plastic strip White paper strip 1002 White paper strip 202 White paper strip 472 R4 20K White paper strip 2002 U1 U2 NE555 CD4017 In black plastic In black plastic 2...

Страница 7: ...CIRCUIT Circuit Component Layout D2 R4 U2 D1 R1 R2 C1 C2 R3 U1 D3 D4 D5 D6 D7 D8 D9 D10 D11...

Страница 8: ...ED8 LED9 LED10 U2 4017 Q0 CLK VDD VSS CKEN RESET Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 3 2 4 14 13 15 7 10 1 5 6 9 11 12 8 16 Cout R1 10K R2 10K C2 1uF C1 100nF LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10...

Страница 9: ...function Capacitors take time to fill up and empty A bypass capacitor provides a res ervoir that adds voltage when some is missing and absorbs some when extra is available R1 R2 and C2 The values of R...

Страница 10: ...outputs is connected to the anode of an LED as the output is held high when on Power Pads The 555 timer IC is rated for voltages between 4 5 and 16V The 4017 decade counter IC is rated for voltages be...

Страница 11: ...rightness and the longer the LED will last Only one resistor is needed for the entire strip of LEDs This is because our circuit is de signed to turn one LED on at a time If there were more than one LE...

Страница 12: ...nts and Integrated Circuits 5 SAFETY 350oC is obviously very hot Stuff catches fire at this temperature Skin fries Please be careful Remember to turn it off when you are finished This will prevent a p...

Страница 13: ...ASSEMBLY D2 R4 U2 D1 R1 R2 C1 C2 R3 U1 D3 D4 D5 D6 D7 D8 D9 D10 D11...

Страница 14: ...ating one pad and scraping the cap off when the heat has melted the solder on the other pad is a viable way to remove them with just a sol dering iron NE555 This is an 8 pin IC in an SOP package That...

Страница 15: ...ASSEMBLY D2 R4 U2 D1 R1 R2 C1 C2 R3 U1 D3 D4 D5 D6 D7 D8 D9 D10 D11...

Страница 16: ...kind If we have a short circuit some where on the board and we apply power you may destroy one of or both of the chips To check for shorts get your multimeter and put it in continuity mode Make sure...

Страница 17: ...a that can be found in datasheets to help you design circuits around them We have also outlined what happens when these components go pop and how to diagnose and replace them This information can be u...

Страница 18: ...side and positive on the other by an electric field In this case the dielectric material is ceramic A dielectric substance increases the amount of electrical energy that can be stored compared to non...

Страница 19: ...one needs a DC signal to power the device but records AC signals sound from the environment When we pass the AC noise through to an amplifier circuit we want the AC signal but not the DC Adding a capa...

Страница 20: ...voltage source and to deplete that store when the voltage source is removed This can be used to cre ate a time delay between turning on a volt age supply and a component receiving the voltage it needs...

Страница 21: ...ct on the output within the set timing interval This can be used to remove bounce from switches detect missing pulses capacitance mea suring etc Troubleshooting Like any IC checking for shorts between...

Страница 22: ...out GND Power Ground Trigger Output Reset Discharge Threshold Control Voltage 1 2 3 4 8 7 6 5 RESET TRIG OUT VCC DISCH THRES CONT Parameter Min Typ Max Operating temperature 0 C Supply Voltage VCC 4 5...

Страница 23: ...readboard Use a push button and pull down resistor connected to the clock pin and LEDs con nected to each output then power the chip and press the button If an LED doesn t light up and it isn t defect...

Страница 24: ...10 9 Q2 Q1 Q0 Q6 GND Q7 Q3 VCC RESET CLOCK CLOCK INHIBIT CARRY OUT Q9 Q4 Q8 Parameter Min Typ Max Operating temperature 55 C Supply Voltage VCC 3V Clock Input Frequency 5V 15V Quiescent Current 0 04 A...

Страница 25: ...ng to spec If the polarity is correct the voltage is sufficient the series resistor is the correct value and it doesn t light up it s most probably toast Here s how to calculate the value for the seri...

Страница 26: ...s you exceed the resistors power rating it s going to get hot Fortunately they are cheap and easy to replace and easy to troubleshoot Keep in mind that resis tance cannot be measured in an operating c...

Страница 27: ...6 07 08 09 10 11 12 13 14 15 16 Value 100 102 105 107 110 113 115 118 121 124 127 130 133 137 140 143 Code 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Value 147 150 154 158 162 165 169 174 178 182...

Страница 28: ...wing diagram to work out the re sistors value 4 Bands 5 Bands 6 Bands 22 1 220 1 220 1 100ppm 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 1 10 0 01 0 1 100 1K 10K 100 50 15 25 100K 1M 10M...

Страница 29: ...omponents the current flowing through a circuit the supply volt age and the resistance across a compo nent although some components like an LED do not have a fixed resistance value This can be useful...

Страница 30: ...ng as your own and think you deserve a mention please feel free to contact admin shortcircuits cc and let Martyn know 2021 Short Circuits Some Rights Reserved What is allowed All circuits and schemati...

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