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Model M1116 (For Machines Mfd. Since 06/17)

Column.Parts.List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

XM1116001 Z-AXIS SLIDE

XM1116038 HANDWHEEL CURVED PLATE SPRING

XM1116002 SET SCREW M6-1 X 16

XM1116040 HEX NUT M8-1.25

XM1116003 FLAT WASHER 6MM

XM1116044 MACHINE KEY 4 X 4 X 12

XM1116004 LOCK WASHER 8MM

XM1116048 COLUMN

XM1116005 CAP SCREW M8-1.25 X 25

XM1116049 Z-AXIS SCALE

XM1116006 FLAT WASHER 12MM

XM1116050 THREADED SLEEVE M6-1 X 16

XM1116007 LOCK WASHER 12MM

XM1116051 CAP SCREW M6-1 X 14

XM1116008 CAP SCREW M12-1.75 X 40

XM1116052 X-AXIS LEADSCREW BRACKET (LH)

XM1116009 T-BOLT M8-1.25 X 60

XM1116054 TABLE

XM1116010 FLAT WASHER 8MM

XM1116055 COOLANT HOSE FITTING

XM1116011 LOCK WASHER 8MM

XM1116056 X-AXIS LEADSCREW BRACKET (RH)

XM1116012 HEX NUT M8-1.25

XM1116057 HANDLE W/OUT SHAFT 15 X 50, 8D

XM1116013 SLIDE ALIGNMENT BLOCK

XM1116058 HANDWHEEL TYPE-4 100D X 10B-K X M6-1

XM1116014 LOCK PLUNGER, BRASS

XM1116059 TABLE GRADUATED DIAL

XM1116015 ADJUSTABLE HANDLE 50L, M6-1 X 16

XM1116060 THRUST BEARING 51100

XM1116016 GIB ADJUSTMENT SCREW M6-1 X 25

XM1116061 CAP SCREW M6-1 X 10

XM1116017 Z-AXIS GIB

XM1116062 LIMIT STOP

XM1116018 HEADSTOCK ANGLE SCALE

XM1116063 T-NUT M6-1

XM1116019 CAP SCREW M5-.8 X 10

XM1116064 X-AXIS SCALE

XM1116022 Z-AXIS WAY COVER BRACKET

XM1116065 X-AXIS LEADSCREW

XM1116023 Y-AXIS WAY COVER

XM1116066 X-AXIS LEADSCREW NUT

XM1116024 Y-AXIS WAY COVER BRACKET

XM1116067 CAP SCREW M4-.7 X 20

XM1116025 HEX NUT M10-1.5 TALL

XM1116068 SADDLE

XM1116026 THRUST BEARING 51200

XM1116069 TABLE STOP BLOCK

XM1116027 INDICATOR PLATE

XM1116070 Y-AXIS GIB

XM1116028 MACHINE KEY 4 X 4 X 16

XM1116071 Y-AXIS LEADSCREW NUT

XM1116029 Z-AXIS LEADSCREW

XM1116072 X-AXIS GIB

XM1116030 Z-AXIS LEADSCREW NUT

XM1116073 CAP SCREW M6-1 X 25

XM1116031 HANDWHEEL TYPE-4 100D X 10B-K X M6-1

XM1116074 X-AXIS BEARING HOUSING

XM1116032 HANDLE W/OUT SHAFT 15 X 50, 8D

XM1116075 X-AXIS LEADSCREW

XM1116033 CAP SCREW M6-1 X 14

XM1116076 BASE

XM1116034 COLUMN TOP COVER

XM1116077 CAP SCREW M12-1.75 X 90

XM1116035 SHOULDER SCREW M6-1 X 60, 8 X 45

XM1116098 SET SCREW M10-1.5 X 8

XM1116036 Z-AXIS GRADUATED DIAL

Содержание M1116

Страница 1: ...Online Technical Support techsupport woodstockint com COPYRIGHT SEPTEMBER 2017 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITT...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...cement 15 Lifting Moving 16 Bench Mounting 17 Assembly 18 Joining Drill Chuck Arbor 18 Lubrication 18 Test Run 19 Spindle Break In 20 OPERATIONS 21 General 21 Downfeed Controls 22 Headstock Movement 2...

Страница 4: ...for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Su...

Страница 5: ...Machine Weight 176 lbs Length x Width x Height 24 x 22 x 32 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connecti...

Страница 6: ...le Length 19 11 16 in Table Width 5 1 2 in Table Thickness 1 7 8 in Number of T Slots 3 T Slot Size 3 8 in T Slots Centers 1 1 2 in X Y Axis Travel per Handwheel Revolution 0 1 in Z Axis Travel per Ha...

Страница 7: ...de and left side identification X Axis Handwheel Drawbar Cap Y Axis Handwheel Chip Guard X Axis Lock Levers Fine Downfeed Handwheel Y Axis Lock Levers Coarse Downfeed Handles Table Limit Stop Table Li...

Страница 8: ...Axis Travel Locks Lock position of headstock to column E Downfeed Selector Knob Selects between fine and coarse vertical quill travel H Variable Speed Knob Controls spindle speed I Variable Speed Dig...

Страница 9: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 10: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 11: ...r spindle You can be severely cut or have fingers amputated from contact with the rotating cutter You can be blinded or struck by broken cutting tools metal chips workpieces or adjustment tools thrown...

Страница 12: ...nts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Страница 13: ...one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 4 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle In...

Страница 14: ...ire setup process This machine presents serious injury hazards to untrained users Read through this entire manual to become familiar with the controls and opera tions before starting the machine Items...

Страница 15: ...h 17 19mm 1 K Drill Chuck 3 16mm w Chuck Key 1 L T Bolt Assemblies M8 1 25 x 55 2 M Hex Wrenches 2 5 3 4 5 6mm 1 Each Inventory The following is a list of items shipped with your machine Before beginn...

Страница 16: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Страница 17: ...on Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry envir...

Страница 18: ...prevent it from swinging and lift it slightly off the pallet with forklift 5 Carefully place machine onto workbench or optional stand D4780 6 Mount machine to workbench following instructions in Bench...

Страница 19: ...this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage The strongest m...

Страница 20: ...ly If you would like to use a different chuck in the future we recommend getting a new arbor for that chuck IMPORTANT DO NOT install the drill chuck and arbor into the spindle until AFTER the test run...

Страница 21: ...g see Figure 15 Note When switching between gears it may be necessary to rotate spindle by hand so gears will align and engage To test run mill drill do these steps 1 Make sure all tools and objects u...

Страница 22: ...omplete this procedure before placing operational loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months Always start the spindle break...

Страница 23: ...FORE using machine To reduce the risk of eye injury always wear ANSI approved safety glasses and face shield while operating this machine To complete typical operation operator does the following 1 Ex...

Страница 24: ...spindle digital readout for precise movement Identification Figure 16 A Quill Lock Lever B Spindle Downfeed DRO C Fine Downfeed Handwheel D Coarse Downfeed Handle E Downfeed Selector Knob Figure 16 Id...

Страница 25: ...xis Tilts 45 left or right relative to the table Figure 18 Location of Z axis lock levers Headstock Movement Vertical Handwheel Tilting Headstock Tools Needed Qty Wrench 19mm 1 Wrench 14mm 1 To tilt h...

Страница 26: ...ocks shown in Figure 22 Note To re adjust positioning of table locks pull out on table lock handle and rotate 2 Position table stops along front of table to restrict table travel 3 Adjust X axis gradu...

Страница 27: ...cation of drawbar cap Figure 25 Components used when installing or removing tooling Drawbar Adjustment Nut Drawbar Spindle Pin Removing Tooling To remove tooling do these steps 1 DISCONNECT MACHINE FR...

Страница 28: ...a tool moves across the material surface A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life The books Machinery...

Страница 29: ...e crank handle measures 4 long and slides on and off when needed Overall size is 10 long x 81 2 wide x 41 4 high The Shop Fox D3265 4 Quick Release Vise and D3266 6 Quick Release Vise will speed up yo...

Страница 30: ...ications of a product like South Bend Way Oil for Lathes Cleaning Protecting For optimum performance from the machine follow this maintenance schedule and refer to any specific instructions given in t...

Страница 31: ...ris off of Z axis leadscrew as possible Allow leadscrew to dry 4 Using a brush apply NLGI 2 grease to exposed leadscrew threads then move headstock through its full range of motion several times to di...

Страница 32: ...ve table as far to one side as possible 6 From beneath table use mineral spirits and a brush to clean as much of existing grease and debris as possible off of X axis leadscrew shown in Figure 33 Allow...

Страница 33: ...e Note Re apply oil that may have been removed during the cleaning process to the quill surface around the rack Quill Rack Lube Type NLGI 2 Lube Amount Thin Coat Lubrication Frequency 90 hrs of Operat...

Страница 34: ...tion they have when they slide past one another Correctly adjusting the gibs is critical to producing accurate milling results Tight gibs make table movement more accurate but stiff Loose gibs make ta...

Страница 35: ...cceptable to ensure smooth movement and reduce the risk of premature thread wear The X and Y axis leadscrew backlash is adjusted by using a long 5mm hex wrench to tighten loosen the cap screw on the l...

Страница 36: ...he brushes measure less than 1 4 long new brushes are 5 8 long Tools Needed Qty Hex Wrench 3mm 1 Standard Screwdriver 2 1 To inspect and replace motor brushes do these steps 1 DISCONNECT MACHINE FROM...

Страница 37: ...s repair replace as necessary Page 38 8 Remove replace brushes Page 34 9 Replace safety switch Page 37 10 Test replace Page 38 11 Test repair replace Page 37 12 Test replace Page 37 Machine stalls or...

Страница 38: ...and lower headstock This increases rigidity Table is hard to move 1 Table locks tightened down 2 Chips loaded up on ways 3 Ways are dry and need lubrication 4 Table limit stops interfering 5 Gibs too...

Страница 39: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 40: ...nes Mfd Since 06 17 SERVICE M1116 Electrical Components Figure 43 Wiring overview Motor Front Panel Spindle RPM Sensor Figure 44 Control panel wiring overview Front Panel Rear Panel Limit Switch Insid...

Страница 41: ...528 10A 250V Variable Speed Dial GND KEDU KJD17B 120V Front Panel Viewed From Behind Side Panel Rear Panel Inside Bottom Panel 110V Motor Spindle RPM Sensor On Off Switch Spindle Speed DRO Circuit Boa...

Страница 42: ...6 17 19 19 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 48 49 50 51 52 54 55 56 60 60 60 61 62 63 64 65 66 67 67 68 69 70 71 72 73 73 74 75 76 77 40 40 38 38 59 59 51 51 44 44 58 58 7 57 35 57 35 19 1...

Страница 43: ...NDLE 50L M6 1 X 16 60 XM1116060 THRUST BEARING 51100 16 XM1116016 GIB ADJUSTMENT SCREW M6 1 X 25 61 XM1116061 CAP SCREW M6 1 X 10 17 XM1116017 Z AXIS GIB 62 XM1116062 LIMIT STOP 18 XM1116018 HEADSTOCK...

Страница 44: ...80 XM1116080 CAP SCREW M3 5 X 16 90 XM1116090 ELECTRICAL BOX REAR COVER 81 XM1116081 CIRCUIT BOARD CESX 1101 28 91 XM1116091 FUSE HOLDER 83 XM1116083 ON OFF SWITCH KEDU KJD 17B 120V 92 XM1116092 FUSE...

Страница 45: ...14 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 140 142 143 143 144 145 146 147 204 148 149 150 151 152 153 154 155 156 157 158 159 160 161 1...

Страница 46: ...R PLATE 122 XM1116122 FLAT WASHER 4MM 168 XM1116168 SET SCREW M8 1 25 X 8 123 XM1116123 CAP SCREW M4 7 X 8 169 XM1116169 COMPRESSION SPRING 0 8 X 5 X 25 124 XM1116124 CAP SCREW M6 1 X 14 170 XM1116170...

Страница 47: ...ING RING 12MM 194 XM1116194 HEX WRENCH 2 5MM 256 XM1116256 WAVY WASHER 20MM 195 XM1116195 SPINDLE PIN 257 XM1116257 GUARD MOUNTING BLOCK 196 XM1116196 WRENCH 17 X 19MM OPEN ENDS 258 XM1116258 LIMIT SW...

Страница 48: ...DSTOCK INTERNATIONAL INC FOR SHOP FOX MACHINES ONLY DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL Woodstock will not accept labels changed without approval If artwork changes are re...

Страница 49: ......

Страница 50: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 51: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Страница 52: ......

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