LIST OF TOOLS TO BE USED
Страница 1: ...English DM TRBR001 01 Dealer s Manual ROAD MTB Trekking City Touring Comfort Bike URBAN SPORT E BIKE Hydraulic Disc Brake BR M8000 BR M6000 BL T8000 BL T6000 SM MA F180P P2...
Страница 2: ...OOLS TO BE USED 10 INSTALLATION 12 Disc brake mount adapter for 180mm disc brake rotors 12 Disc brake rotor adapter 13 Brake hose 16 MAINTENANCE 18 Adding Shimano genuine mineral oil and bleeding air...
Страница 3: ...nstruction manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a...
Страница 4: ...m the rotating disc brake rotor The disc brake rotor is sharp enough to inflict severe injury to your fingers if caught in the openings of the disc brake rotor while it is moving The calipers and disc...
Страница 5: ...e cooled down sufficiently before attempting to adjust the brakes Use only Shimano genuine mineral oil If other types of oil are used it may cause problems with brake operation and cause the system to...
Страница 6: ...nuine mineral oil and bleeding air bubbles depress the lever again several times to check that the brakes are operating normally and there are no fluid leaks from the hose or the system The connector...
Страница 7: ...the outside of the disc brake rotor with your hands Wear gloves to protect your hands from getting cut Handling Shimano genuine mineral oil Contact with eyes may result in irritation Use safety glasse...
Страница 8: ...pacers are installed The pad spacers will prevent the piston from coming out if the brake lever is depressed while the wheel is removed If the brake lever is depressed without the pad spacers installe...
Страница 9: ...LIST OF TOOLS TO BE USED...
Страница 10: ...The following tools are needed for installation adjustment and maintenance purposes Tool Tool Tool 2 5mm hexagon wrench 8mm spanner TL BH61 3mm hexagon wrench 7mm socket wrench TL FC36 4mm hexagon wr...
Страница 11: ...INSTALLATION...
Страница 12: ...er and disc brake rotor Disc brake mount adapter for 180mm disc brake rotors SM MA F180P P2 Place the adapter onto the brake caliper and then install the adapter to the frame y Long z Short A Mount ad...
Страница 13: ...TAD05 C D E A B This product is an adapter used for installing 6 bolt type disc brake rotors to center lock system hubs wheels A Disc brake rotor B Washer C Disc brake rotor adapter D Disc brake rotor...
Страница 14: ...in place by tightening the disc brake rotor fixing bolts z Hexalobular 15 A Disc brake rotor B Disc brake rotor fixing bolt 3 1 2 3 4 5 6 Wear gloves and turn the disc brake rotor clockwise with some...
Страница 15: ...15 INSTALLATION Disc brake rotor adapter 5 A B Tighten the disc brake rotor fixing lock ring A Disc brake rotor fixing lock ring B TL FC36 Tightening torque 40 N m...
Страница 16: ...Brake caliper B Brake lever NOTE The installation position of the brake hose differs depending on the model Do not let the brake hose become twisted when installing it B A Overview of the easy hose j...
Страница 17: ...MAINTENANCE...
Страница 18: ...h the spacer for bleeding yellow still attached to the calipers place the bicycle into a bicycle stand or the like as shown in the illustration A Hose B Caliper NOTE When bleeding the air out of the c...
Страница 19: ...Do not insert the oil stopper at this time 3 A B Set a 7mm socket wrench in place fill the syringe with oil connect a tube to the bleed nipple and then loosen the bleed nipple by 1 8 of a turn to open...
Страница 20: ...e air If you have depressed and released the lever repeatedly drain out all of the oil and then add oil again 5 B z A Set a 7mm socket wrench in place as shown in the illustration and then attach the...
Страница 21: ...n air does not get inside 7 A B Once no more air bubbles come from the bleed nipple temporarily close the bleed nipple A Bleed nipple B 7mm socket wrench 8 A With the brake lever depressed open and cl...
Страница 22: ...is point x Loose y Slightly stiff z Stiff NOTE If the lever does not become stiff repeat the procedures from step 5 Lever operation x y z 10 1 2 z z Set the lever unit to the horizontal position as sh...
Страница 23: ...e the oil funnel while it is still being plugged with the oil stopper and then attach the O ring to the bleed screw and tighten it until oil flows out to make sure that there are no air bubbles remain...
Страница 24: ...air BR M6000 1 B A Mount the bleed spacer yellow A Bleed spacer B Split pin 2 Remove the upper bleed screw and O ring and insert the oil funnel A Bleed screw B O ring C Oil funnel TECH TIPS Do not in...
Страница 25: ...air bubbles mixed in with the oil that is coming out A Tube holder B Bleed screw C Bleed boss D Adapter NOTE Secure the brake caliper in a vise to prevent the tube from being accidentally disconnected...
Страница 26: ...and air bubbles will flow naturally from the bleed boss into the tube In this way it will be possible to easily extract the greater part of the air bubbles remaining inside the brake system A Air bubb...
Страница 27: ...temporarily close the bleed screw A Bleed screw B Bleed boss 10 With the brake lever depressed open and close the bleed screw in rapid succession for approximately 0 5 seconds each time to release an...
Страница 28: ...his point x Loose y Slightly stiff z Stiff NOTE If the lever does not become stiff repeat the procedures from step 5 Lever operation x y z 12 1 2 z z Set the lever unit to the horizontal position as s...
Страница 29: ...e the oil funnel while it is still being plugged with the oil stopper and then attach the O ring to the bleed screw and tighten it until oil flows out to make sure that there are no air bubbles remain...
Страница 30: ...NOTE Use the utility knife safely and correctly in accordance with its instruction manual TECH TIPS If you are using TL BH62 refer to the manual accompanying the product 2 z A A In order to check that...
Страница 31: ...onnector insert Attach the brake hose to the TL BH61 as shown in the illustration secure the TL BH61 in a vise and then use a hammer or similar tool to knock the connector insert in firmly until the b...
Страница 32: ...6 C B A Attach the brake hose to the brake lever as shown in the illustration A Connecting bolt B Olive C Brake lever 7 A B While pushing the brake hose tighten the connecting bolt A 8mm spanner B Co...
Страница 33: ...same procedure as for the brake lever Use an 8mm spanner to secure the connecting bolt 1 z Use a utility knife or other cutting tool to cut the brake hose z 90 NOTE Use the utility knife safely and co...
Страница 34: ...ached 4 A C C z A B D E Use a tapered tool to smooth out the inside of the cut end of the brake hose and mount the connector insert Connect the brake hose to TL BH61 and secure TL BH61 in a vise as sh...
Страница 35: ...ied with SM BH59 JK SS SM BH90 SS Use of any connector insert other than the one supplied may produce a loose assembly leading to oil leaks or other problems Model No Length Color SM BH59 JK SS 13 2mm...
Страница 36: ...brake pads are worn down to a thickness of 0 5mm or if the brake pad presser springs are interfering with the disc brake rotor replace the brake pads 1 A B BR M8000 C BR M6000 Remove the wheel from t...
Страница 37: ...Pad spacer red E Split pin Tightening torque 2 4 N m TECH TIPS Install the pad fixing spring as shown in the illustration There are left L and right R marks on the spring Pad fixing spring 5 Depress...
Страница 38: ...Please note specifications are subject to change for improvement without notice English Apr 2017 by Shimano Inc ITP...