background image

 

30 

 

6. Troubleshooting

 

 

For preventing the fire pump from troubles, routine checkup and maintenance are 

important. Let us locate any trouble at an early stage and remedy it immediately. 

For a trouble which is not easy to remove or not mentioned below, contact the sales 

agent specifying the model and serial number. 

 

1. Engine area 

 

Symptom 

Cause 

Remedy 

Hard

 to

 s

ta

rt 

Fuel does not flow 
to carburetor 

1.  Fuel filter or pipe is clogged 
2.  Needle valve sticks 
3.  Short of fuel 

1.  Clean 
2.  Ditto 
3.  Refill 

Fuel does not flow 
to combustion 
chamber (check 
upon removing 
spark plug) 

1.  Choke does not close (auto choke) 
2.  Cranking speed is low (battery 

provided) 

3.  Carburetor (needle valve, jet) is 

clogged 

1.  Repair or adjust 
2.  Recharge battery 

 

3.  Clean 

Fuel flows to 
combustion 
chamber but engine 
does not start 

1.  Overflow (excessive fuel) 
 
2.  Tickler is abused (excessive fuel) 

 
 
 

3.  Choke is closed all the way (auto 

choke) 
 

4.  Fuel is not volatile (old) 
5.  Fuel is mixed with moisture 
6.  Lubricating oil is excessive 

1.  Check and adjust 

carburetor 

2.  Discharge oil upon 

removing 
crankcase seal 
plug 

3.  Replace 

diaphragm or 
clean pipe 

4.  Replace 
5.  Eliminate moisture 
6.  Adjust properly 

Fuel system is 
abnormal 

1.  Fuel filter is clogged 
2.  Carburetor valve seat is clogged 
3.  Improperly adjusted or clogged 

carburetor slow system 

4.  Carburetor is not tightened securely 

1.  Clean 
2.  Ditto 
3.  Adjust or clean 
 
4.  Retighten 

Sparks are poor 

1.  Ignition plug is broken or 

contaminated, or gap is improper 

2.  Leakage from high voltage cord 
3.  Leakage from plug cap 
4.  Ignition coil is faulty 
5.  CDI unit is faulty 
6.  Starting motor does not rotate 

properly 

1.  Replace plug or 

adjust its gap 

2.  Replace 
3.  Ditto 
4.  Ditto 
5.  Ditto 
6.  Recharge battery 

 

 

 

 

 

 

 

 

Содержание FT450-A

Страница 1: ...anual carefully in order to operate the Shibaura Firefighting Pump in safe and in correct manner If the pump is operated incorrectly any accident may result If this manual is missing or damaged give a...

Страница 2: ......

Страница 3: ...nitor lamps 10 4 Handling of pump Before starting operation 11 Operating method 15 Discharging with multiple pumps 20 Suction and discharge of water from Fire hydrant 21 Operation in cold districts in...

Страница 4: ...nger If the machine is operated incorrectly there is high possibility of death or serious injury Warning If the machine is operated incorrectly death or serious injury may result Caution If the machin...

Страница 5: ...e positions of the firefighting pump as shown below If the labels are peeled off or damaged please order new ones telling the part No as shown for each label Operation side Non operation side Part No...

Страница 6: ...do not observe the instruction You may be caught by the machine or slip and fall and injured Warning Do not operate the firefighting pump if you cannot concentrate your attention on operation as you a...

Страница 7: ...observe the instruction The fuel may catch fire and explode Danger When supplying fuel do not allow the fuel level to exceed the F mark If fuel spills wipe away immediately and do not bring that cloth...

Страница 8: ...to be caught in If you do not observe the instruction You may be injured Caution When starting the engine using a rope do not allow people to be within 2m around the pump If you do not observe the ins...

Страница 9: ...ections and services Warning When the battery cap is removed do not bring fire close to it If you do not observe the instruction The electrolyte in the battery may catch fire and explode Warning The e...

Страница 10: ...e the instruction Fire may break out Caution Install the charger at a dry and well ventilated place where it does not get wet If you do not observe the instruction Electric shock or fire may result Ca...

Страница 11: ...Carrying handle Engine oil inlet Water inlet cap Battery Under cover Compound gauge Vacuum pump cover Muffler cover Monitor lamp Throttle lever Electric outlet Pressure gauge Meter lamp Water suction...

Страница 12: ...top valve for vacuum pump Carburetor cover Exhaust pipe Pump side Oil gauge governor chamber Tickler Water shut off valve water drain button Top surface side Carburetor Gauge pipe for compound gauge G...

Страница 13: ...rting motor because the battery voltage drops An item for which the lamp is lights during running or discharging is faulty Indication Meaning Condition Remedy Fuel Indicates the fuel must be added Lig...

Страница 14: ...and 1 holder contained in the package mount the battery on the bed 3 Connect the battery cord red PVC tape wound on and then cord black PVC tape wound on in this order on the battery using the attach...

Страница 15: ...ation or explosion After filling the tank with fuel securely tighten the fuel tank cap There is a fear of inflammation or explosion 2 Supply 2 cycle engine oil tank capacity 1 4L The fire pump is a se...

Страница 16: ...k out by the heated muffler Do not install the pump indoors or in the tunnel or the like where is badly ventilated If not you may get poisoned by exhaust gas 2 Be sure to attach a strainer and a ratta...

Страница 17: ...ention crew self defense fire band maintenance and checkup group etc which have received education and training concerning the safety are allowed to operate the fire pump 2 Wear clothes suited for the...

Страница 18: ...hard to start with the auto choke only when it is cold press the carburetor tickler for 2 3 seconds Do not use it while the engine is still warm after the end of running If used excessive fuel will ma...

Страница 19: ...Select RUNNING 1 In case of running at RUNNING 2 meter lamp burnout etc may occur 5 Use of recoil starter Strongly pull the recoil starter handle When starting by the recoil starter rope take care so...

Страница 20: ...attaching the nozzle to the hose when putting out remaining fire or changing the water in the tank for instance cavitation may be generated so that the engine or pump may be broken down Be sure to att...

Страница 21: ...STOP 5 Draining the water If water remaining in the fire pump is left as it is rust may be produced or cracks by freezing may occur when cold Be sure to drain the fire pump before storing it 1 After...

Страница 22: ...t fuel immediately after the tickler is operated or fuel is discharged from the carburetor There is a fear of inflammation or fire 4 Put the pump cover 7 Connecting a hose Engage the fixture until a c...

Страница 23: ...t be removed until the water in the hose is drained after the water is discharged 2 Operation Necessary an operator for all of pump each 1 Open the water discharge valve or all sub pump in advance 2 S...

Страница 24: ...er supply Avoiding from any damage of the suction hose with the higher water pressure choose a fire hose only with a coupler for hose connected Before connection with the hose discharge some water fro...

Страница 25: ...send water sucked from the hydrant to the next pump Start the engines for the next following pumps Check the pressure scale of the last pump and increase the engine speed for the proper pressure and...

Страница 26: ...on 2 Starting the engine 1 When cold press the tickler for several seconds 2 Immediately after starting the running may be poor Idle the engine for 1 2 minutes until it warms up 3 Treatment after disc...

Страница 27: ...Changing fuel in tank Cleaning of ignition plug Inspection of V belt Starting and vacuum test Water suction and discharge test Caution Above table indicates inspection timing under general operating c...

Страница 28: ...e or burn you B Auxiliary charge Battery charging level decreases day by day due to self discharge even if the battery is not used Consumption by the self charge starting motor lamps etc should be sup...

Страница 29: ...current consumer which is connected to the Battery and Pump Make sure power switch on the Battery Charger is OFF Plug the connector of Battery Charger into AC 220V outlet Plug the Battery Charger cor...

Страница 30: ...on of Battery Charger cord Connect the cord firmly Breaker trip Get rid of the cause of the breaker trip and then press the knob to recover battery Over discharged battery Recharge the battery Replace...

Страница 31: ...ugs contaminated with exhaust gas or carbon A Stop the engine and wait until it has cooled down sufficiently before starting any work B Remove the plug cap and remove the ignition plug using a box spa...

Страница 32: ...uum pump D When the vacuum reading on the compound gauge is between 0 06 and 0 08 MPa return the water suction lever and stop the engine E Leave this status for 1 minute If the read ing remains unchan...

Страница 33: ...combustion chamber but engine does not start 1 Overflow excessive fuel 2 Tickler is abused excessive fuel 3 Choke is closed all the way auto choke 4 Fuel is not volatile old 5 Fuel is mixed with mois...

Страница 34: ...al sound Mechanical sound 1 Flywheel is loose 2 Skirt is hit by on account of worn piston 3 Internal contact of armature plate 4 Foreign matter in crankcase 5 Impeller hits foreign matter or is in con...

Страница 35: ...dy Water suction improper Vacuum not obtained Pump proper is abnormal 1 Air is sucked because suction pipe is not tightened properly 2 Air is sucked from top end of suction pipe 3 Drain cock is left o...

Страница 36: ...acuum pump operation time is short 3 Engine speed is low 4 V belt slips 5 Vacuum pipe or strainer is clogged 6 Suction strainer is clogged 7 Suction head is large 1 Check and repair 2 Prolong operatio...

Страница 37: ...connected reversely 2 Connected is short circuited 3 Fuse is blown 1 Connect correctly 2 Correct 3 Replace Lamp dose not light 1 Grounding is faulty 2 Connection is faulty 3 Lamp is burnt out 1 Corre...

Страница 38: ...pressure 0 91 m 3 min Pump pressure Normal 0 70 Normal 0 55 High pressure 1 00 High pressure 0 80 Nozzle diameter Normal 24 0 Normal 28 0 High pressure 17 5 High pressure 22 0 Speed or revolution 5800...

Страница 39: ...ting oil For 2 cycle engine Starting method Starting motor recoil starter Fuel Regular automotive gasoline Ignition method No contact magneto CD ignition type Ignition plug NGK B8HVX Fuel consumption...

Страница 40: ...37 8 Wiring diagram...

Страница 41: ......

Страница 42: ......

Страница 43: ......

Страница 44: ...200812300 0 2016 6 URL www ihi shibaura com english Printed in Japan...

Отзывы: