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MICROWAVE MEASUREMENT PROCEDURE

A. Requirements:

1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven

should not exceed 1mW/cm

2

 at any point 5cm or more from the external surface of the oven, measured prior to acquisition

by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm

2

 at any point 5cm or more from the external

surface of the oven.

2) Safety interlock switches: Primary interlock relay and door sensing switch shall prevent microwave radiation emission in

excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission in
excess of 5 mW/cm

2

 at any point 5cm or more from the external surface of the oven.

B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:

1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.

Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.

2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5C (68F) in the center of the oven cavity.

The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.

4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace

it with 275 ml of cool water.

C. Leakage test:

Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the

meter.

3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal

has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.

4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm

2

, and

that the secondary interlock switch does turn the oven OFF before any door movement.

NOTE:  After servicing, record data on service invoice and microwave leakage report.

Содержание Carousel R-1870

Страница 1: ...t in a severe possibly fatal electrical shock High Voltage Capacitor High Voltage Power Transformer Magnetron High Voltage Rectifier Assembly High Voltage Harness etc TABLE OF CONTENTS Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORESERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVEMEAS...

Страница 2: ...eneration and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per th...

Страница 3: ...ge capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Re...

Страница 4: ...the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full ...

Страница 5: ...and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing Service person nel Do not contact the following pa...

Страница 6: ... P 20 approx 20 of Full Power P 10 approx 10 of Full Powe P 0 No power throughout the cooking time CUSTOM HELP pad SENSOR COOK pad COMPU BROIL pad COMPU ROAST pad COMPU BAKE pad SENSOR REHEAT pad MINUTE PLUS pad POPCORN pad COMPU DEFROST pad CONVECTION pad REHEAT pad LOW MIX BAKE pad HIGH MIX ROAST pad BROIL pad SLOW COOK pad KITCHEN TIMER pad Number and temperature selection pads CLOCK pad KEEP W...

Страница 7: ...ch circuit using a grounded receptacle The receptacle should be located inside the cabinet directly above the Microwave Oven Hood system mounting location OVEN DIAGRAM 1 Oven door with see through window 2 Door hinges 3 Stirrer cover 4 Turntable motor shaft 5 Oven lamp It will light when oven is operating or door is open 6 Door latches The oven will not operate unless the door is securely closed 7...

Страница 8: ...its to the stirrer motor the cooling fan motor the turntable motor and the high voltage components are de energized and the digital read outdisplaysthetimestillremaininginthecookcycle when the door was opened 7 Themonitorswitchiselectricallymonitoringtheoperation of the primary and secondary switch and secondary interlock relay and is mechanically associated with the door so that it will function ...

Страница 9: ...TOR SECONDARY INTERLOCK SWITCH RED YLW GRY WHT WHT 120 V AC 60 Hz HOOD LAMP HL HL DM RY6 RY5 RY4 RY7 RY1 RY3 RY2 PRIMARY INTERLOCK RELAY FM CM OL TTM STM BRN HOOD FAN THERMAL CUT OUT HOOD CAPACITOR RY9 RY10 RY8 FUSE 20A BRN BLK RESISTOR NOISE MAGNETRON TEMPERATURE FUSE RED PNK BLK GRY GRY GRY BRN BRN PNK GRY DAMPER MOTOR FAN MOTOR TURNTABLE MOTOR CONVECTION MOTOR GRY BLU GRY GRY GRN WHT WHT WHT WH...

Страница 10: ... C5 C7 A1 A3 C1 A5 B5 B3 B1 B7 E1 E5 E6 E3 E4 E2 F1 F2 F3 DOOR SENSING SWITCH DAMPER SWITCH THERMISTOR SECONDARY INTERLOCK SWITCH RED YLW GRY WHT WHT 120 V AC 60 Hz HOOD LAMP HL HL DM RY6 RY5 RY4 RY7 RY1 RY3 RY2 PRIMARY INTERLOCK RELAY FM CM OL TTM STM BRN HOOD FAN THERMAL CUT OUT HOOD CAPACITOR RY9 RY10 RY8 FUSE 20A BRN BLK RESISTOR NOISE MAGNETRON TEMPERATURE FUSE RED PNK BLK GRY GRY GRY BRN BRN...

Страница 11: ... depressed first verify the flat ribbon is making good contact verify that the door sensing switch stop switch operates properly that is the contacts are closed when the door is closed and open when the door is open If the door sensing stop switch is good disconnect the flat ribbon that connects the key unit to the control unit and make sure the door sensing switch is closed either close the door ...

Страница 12: ...SOCKET to oven cavity front flange CN E CN F 1 2 YLW GRY CN A 5 4 RED GRY WHT WHT BLK BLK SECONDARY INTERLOCK SWITCH N O N C COM COM MONITOR SWITCH MONITOR FUSE AND FUSE HOLDER N O N O COM COM GRN GRN PNK N O COM DOOR SENSING SWITCH CN C CN E CN F CN A PRIMARY INTERLOCK RELAY RY3 RY1 RY9 RY7 CN F T1 1 2 RED WHT 3 AH SENSOR HOOD FAN MOTOR STIRRER MOTOR GRY BLK BLK BLK BLK 1 2 GRY GRY BRN BRN GRY PN...

Страница 13: ...L UNIT 1 VREF AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P55 P30 P31 P32 P33 P34 P35 P36 P37 P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24 P25 P26 P27 P54 P53 P52 P51 P50 P47 P46 P45 P44 P43 P42 P40 P71 P70 XIN XOUT VSS RST INT1 VCC VEE AVSS 12 A A B C B C C4 10 35v C20 10 35v R30 15k R50 15k R63 220F R64 3 6kF R31 4 7k R62 36kF R51 4 7k IC1 IZA719DR C21 0 1 50v ZD3 HZ5C...

Страница 14: ...R 1871 1 BC 2 6 TMAPCB056MRR0 M Schematic diagram 1 AB 2 7 FANGKB009MRY0 M Hood lamp glass assembly R 1870 1 AN 2 7 FANGKB010MRY0 M Hood lamp glass assembly R 1871 1 AM 2 7 1 LANGQB033MRP0 M Hood lamp glass angle R 1870 1 AG 2 7 1 LANGQB020MRP0 M Hood lamp glass angle R 1871 1 AG 2 7 2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2 8 PCOVPB030MRT0A M Base cover R 1870 1 AX 2 8 PCOVPB031MRT0 M Base cover R...

Страница 15: ...tor 100k ohm 1 4W 4 AA R100 VRS B13AA331J J Resistor 330 ohm 1W 1 AA RY1 3 RRLY B002MRE0 M Relay DU24D1 1P M 3 AH RY4 9 RRLY A075DRE0 J Relay OJE SS 124LM 6 AG RY10 RRLY B001MRE0 M Relay VE 24HSF K 1 AM SP40 RALM A014DRE0 J Buzzer PKM22EPT 1 AG T1 RTRNPB004MRE0 M Transformer 1 AN VRS1 RH VZA032DRE0 J Varistor 10G471K 1 AE ZD1 VHEHZ6A3 1 J Zener diode HZ6A 3 1 AC ZD2 VHEHZ161 1 J Zener diode HZ16 1...

Страница 16: ...n B 1 AA 4 46 PCUSUB020MRP0 M Cushion 1 AA 4 47 PCUSUB024MRP0 M Cushion 1 AD 4 48 PCUSGB035MRP0 M Cushion 2 AA 4 49 PCUSUB046MRP0 M Cushion 2 AA 4 50 PCUSUB047MRP0 M Cushion 1 AA 4 51 PFPF B004MRE0 M Heat protect rear 1 AE 4 52 PFPF B005MRE0 M Heat protect bottom 1 AE DOORPARTS 5 CDORFB285MRK0 M Door assembly complete R 1870 1 BL 5 CDORFB286MRK0 M Door assembly complete R 1871 1 BN 5 1 DDORFB074MR...

Страница 17: ...M Screw 3mm x 8mm 2 AA 7 6 XBTWW40P06000 M Screw 4mm x 6mm 2 AA 7 7 XOTSD40P12000 M Screw 4mm x 12mm 19 AA 7 8 XOTSF40P10000 M Screw 4mm x 10mm R 1870 1 AA 7 8 XOTSC40P10000 M Screw 4mm x 10mm R 1871 1 AA 7 9 LX BZ0208WRE0 M Screw 4mm x 8mm 2 AA 7 10 LX BZB011MRE0 M Unit mounting screw 2 AH 7 11 LX CZA038WRE0 M Special screw 4 AA 7 12 XCBWW30P08000 M Screw 3mm x 6mm 5 AA 7 13 LX CZ0052WRE0 M Speci...

Страница 18: ... 9 1 20 2 7 2 3 1 14 2 4 1 14 4 29 4 31 6 14 1 22 4 25 1 11 1 11 4 33 4 42 4 12 7 25 4 8 4 11 6 12 7 18 4 13 4 18 4 16 7 6 7 26 4 12 4 7 1 4 7 22 7 22 1 12 1 9 1 2 4 4 4 30 4 47 4 28 4 27 4 46 2 8 1 20 4 32 7 19 7 12 7 12 1 20 1 8 1 11 1 10 7 5 4 26 7 16 2 1 2 1 7 10 7 10 4 41 1 5 7 20 7 1 1 19 7 9 4 20 4 22 1 1 4 40 4 14 7 13 1 23 4 5 4 6 2 2 4 3 4 2 7 25 7 8 2 7 2 2 7 1 7 2 4 19 4 37 1 15 1 3 4 ...

Страница 19: ... B C D E F G H A B C D E F G H CONTROL PANEL PARTS MISCELLANEOUS DOOR PARTS 5 2 4 34 5 3 5 8 5 5 5 4 5 6 5 1 5 9 5 5 9 5 7 3 2 3 3 3 4 7 7 3 4 3 1 3 2 2 3 2 3 3 2 5 3 2 1 3 2 4 3 2 6 6 6 6 8 6 9 6 10 6 11 6 1 6 1 1 6 1 2 6 1 3 6 1 7 6 1 5 6 1 6 6 1 4 ...

Страница 20: ... PAD BOTTOM PAD PACKING CASE ACCESSORY PACK WRAP COVER Non replaceable items DOOR PROTECTOR GREASE FILTER x 2 INSTALL MATERIAL ASSEMBLY 6 1 6 2 6 3 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 6 4 TOP TEMPLATE 6 5 EXHAUST DAMPER ASSEMBLY 4 1 6 9 6 10 6 7 COOK BOOK ...

Страница 21: ...19 R 1 8 7 0 R 1 8 7 1 Notes ...

Страница 22: ...20 R 1 8 7 0 R 1 8 7 1 Notes ...

Страница 23: ...21 R 1 8 7 0 R 1 8 7 1 Notes ...

Страница 24: ...T 2001 BY SHARP CORPORATION ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic me chanical photocopying recording or other wise without prior written permission of the publisher ...

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