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4

WATER HEATER SERIES  

OPERATOR’S MANUAL

97-6149  •  97-6162  •  97-6133  •  Rev. 3/04

INTRODUCTION

All information in this manual is based on the latest prod-
uct information available at the time of printing.

This machine is designed to heat water from a cold water
pressure washer. Maximum water flow is 5 GPM and maxi-
mum pressure is 3000 PSI. Flow rate of 3 GPM will
achieve an average temperature of about 180°F. Tempera-
ture is dependent on inlet water temperature and water
flow rate.

We reserve the right to make changes at any time with-
out incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this hot water generator. Warning informa-
tion should be emphasized and understood. If the op-
erator is not fluent in English, the manufacturer’s instruc-
tions and warnings shall be read to and discussed with
the operator in the operator’s native language by the pur-
chaser/owner, making sure that the operator compre-
hends its contents.

Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.

This manual should be considered a permanent
part of the machine and should remain with it
if machine is resold.

When ordering parts, please specify model and
serial number.

IMPORTANT SAFETY
INFORMATION

CAUTION: To reduce the risk of injury, read operating
instructions carefully before using.

1. Read the owner's manual thor-

oughly.  Failure to follow instruc-
tions could cause malfunction
of the machine and result in
death, serious bodily injury and/
or property damage.

 2. All installations must comply

with local codes. Contact your
electrician, plumber, utility com-
pany or the selling distributor for
specific details.

To comply with the National Electrical Code (NGPA
70) and provide additional protection from risk of elec-
tric shock, this hot water generator is equipped with
a UL approved ground fault circuit interrupter (GFCI)
power cord.

WARNING

HIGH PRESSURE

SPRAY CAN PIERCE

SKIN AND TISSUES.

WARNING: Flammable liquids can
create fumes which can ignite
causing property damage or
severe injury.

WARNING: Do not use gasoline,
crankcase drainings or oil con-
taining gasoline, solvents or alco-
hol. Doing so will result in fire and/
or explosion.

WARNING: Do not spray flammable liquids. Operate
only where an open torch is permitted.

3. This fuel burning machine shall be installed only in

locations where combustible dusts and flammable
gases or vapors are not present.

4. In these oil burning models, use only kerosene,

No. 1 home heating fuel, or diesel fuel.

 5. Risk of explosion — Do not spray flammable liquids.

Operate only where open flame or torch is permitted.

WARNING: Keep water spray, wand
and high pressure hose away from
electric wiring or fatal electric
shock may result. Read warning
tag on electrical cord.

6. To protect the operator from

electrical shock, the machine
must be electrically grounded.
It is the responsibility of the

owner to connect this machine to a UL grounded
receptacle of proper voltage and amperage ratings.
Do not spray water on or near electrical components.
Do not touch machine with wet hands or while
standing in water. Always disconnect power before
servicing.

WARNING: Spray gun kicks back — hold with both
hands.

  7. Grip cleaning wand of attached pressure washer se-

curely with both hands before starting cleaner. Failure
to do this could result in injury from a whipping wand.

WARNING: High pressure stream
of fluid that this equipment can
produce can pierce the skin and
its underlying tissues, leading
to serious injury and possible
amputation.

8. High pressure developed by the

attached pressure washer can
cause bodily injury or damage.

Use caution when operating. Do not point the spray
gun at anyone or at any part of the body. This ma-
chine is to be used only by qualified operators.

READ OPERATOR’S

MANUAL THOROUGHLY

PRIOR TO USE.

CAUTION

WARNING

KEEP WATER SPRAY

AWAY FROM

ELECTRICAL WIRING.

WARNING

RISK OF FIRE.

DO NOT USE WITH

FLAMMABLE LIQUIDS.

Содержание HP-5030D

Страница 1: ...MODEL HP OPERATING INSTRUCTION AND PARTS MANUAL For technical assistance or the SHARK dealer nearest you call 1 800 771 1881 or visit our website at www shark pw com HP 5030D 97 6133...

Страница 2: ...e At Pump Head 5 GPM Pump Pressure At Pump Head 3000 PSI BurnerType Oil Fired 380 000 BTU Hr Burner Fuel Pressure 120 PSI Machine Dimensions Length 29 Width 41 Height 47 MachineVoltage 120V 1Ph Total...

Страница 3: ...ation 5 7 Component Identification 6 Starting and Operating Instructions 7 Preventative Maintenance 7 Maintenance and Service 8 9 Field Service of Fuel Pump 9 Machine Assembly Exploded View 10 Machine...

Страница 4: ...equipped with a UL approved ground fault circuit interrupter GFCI power cord WARNING HIGH PRESSURE SPRAY CAN PIERCE SKIN ANDTISSUES WARNING Flammable liquids can create fumes which can ignite causing...

Страница 5: ...23 When making repairs disconnect from electrical source 24 Turn burner off and open spray gun to allow water to flow and cool coil to 100 F before turning machine off 25 Before disconnecting high pr...

Страница 6: ...cet Garden Hose not included Insulated Wand not included Pressure Washer to HP Inlet Hose Inlet Connection Outlet Connection High Pressure Outlet Hose not included Power Cord Diesel Fuel Tank Insulate...

Страница 7: ...hine is ready for cold water cleaning 7 For hot water washing turn the machine burner switch to the ON position Adjust thermostat to desired tem perature setting The burner will light automatically To...

Страница 8: ...then add 1 lb of deliming powder Mix thoroughly Step 2 Remove the high pressure nozzle from the pres sure wand and put the wand into the bucket Secure the trigger on the spray gun in the open positio...

Страница 9: ...m the ma chine hood 2 Remove louvered hood 3 With a 9 16 wrench loosen DO NOT REMOVE the two 3 8 x 3 4 HH NC serrated flange bolts that se cure the front panel 4 With a 2 5 mm hex head wrench Allen Wr...

Страница 10: ...SERIES OPERATOR S MANUAL 97 6149 97 6162 97 6133 Rev 3 04 33 14 5 15 23 24 18 6 13 30 4 21 29 27 12 1 16 11 28 2 17 9 3 28 7 19 20 31 37 35 34 29 32 10 39 40 22 MACHINE ASSEMBLY EXPLODED VIEW 25 38 36...

Страница 11: ...el 1 2 1084 Hose Barb 1 4 Barb x 1 8 Pipe 1 2 010061 Grommet Fuel Tank 1 7 80320 Valve Fuel Tank Shut Off 1 ITEM PART NO DESCRIPTION QTY 17 95 07200120 Panel Back 1 90 1996 Bolt 3 8 x 3 4 Whiz 4 90 20...

Страница 12: ...TER SERIES OPERATOR S MANUAL 97 6149 97 6162 97 6133 Rev 3 04 4 To Fuel Tank 23 16 6 2 1 3 8 21 10 15 12 19 24 13 21 25 5 7 14 20 22 11 Inlet Outlet 26 28 18 31 30 29 27 9 BURNER ASSEMBLY EXPLODED VIE...

Страница 13: ...re Pressure Loop 1 14 7 40112 Solenoid w Valve 115V 60 HZ 1 15 2 0053 Elbow 1 2 JIC x 3 8 90 1 16 2 00602 Elbow 1 2 JIC x 1 2 Fem 90 1 2 00601 Elbow 1 2 JIC x 3 8 Male 5530 4030 1 17 7 00216 Fuel Pump...

Страница 14: ...uel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to act...

Страница 15: ...ls with soot remover Lime build up on coils Clean inside of coils using Shark s coil cleaner Improper burner nozzle See specifications WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot L...

Страница 16: ...MAINTENANCE MAINTENANCE SCHEDULE Machine Clean Daily Water Lines Check Daily Fittings Check Daily Fuel Filter Clean Weekly Inlet Strainer Clean Weekly Fuel Nozzle Clean Weekly Fuel Tank Clean Weekly E...

Страница 17: ...ildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing of...

Страница 18: ...Form 97 6133 Revised 3 04 Printed in U S A...

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