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Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W
3
Contents
Contents
1
General Information ............................................................................................ 5
1.1
How to use this documentation ................................................................... 5
1.2
Structure of the safety notes ....................................................................... 5
1.3
Rights to claim under warranty ................................................................... 6
1.4
Content of the documentation ..................................................................... 6
1.5
Exclusion of liability ..................................................................................... 6
1.6
Product names and trademarks .................................................................. 6
1.7
Copyright..................................................................................................... 6
2
Safety Notes ........................................................................................................ 7
2.1
Preliminary information ............................................................................... 7
2.2
General information .................................................................................... 7
2.3
Target group ............................................................................................... 8
2.4
Designated use ........................................................................................... 8
2.5
Other applicable documentation ................................................................. 8
2.6
Transport/storage........................................................................................ 9
2.7
Setup........................................................................................................... 9
2.8
Startup/operation ........................................................................................ 9
2.9
Inspection/maintenance .............................................................................. 9
3
Gear Unit Structure ........................................................................................... 10
3.1
Basic structure of helical gear units .......................................................... 10
3.2
Basic structure of parallel-shaft helical gear units..................................... 11
3.3
Basic structure of helical-bevel gear units K..9 ......................................... 12
3.4
Basic structure of helical-bevel gear units K..37 – K..187........................ 13
3.5
Basic structure of helical-worm gear units ................................................ 14
3.6
Basic structure of SPIROPLAN
®
gear units W..10 – W..30 ...................... 15
3.7
Basic structure of SPIROPLAN
®
gear units W..37 – W..47 ...................... 16
3.8
Nameplate/type designation ..................................................................... 17
4
Mechanical Installation ..................................................................................... 18
4.1
Required tools/resources .......................................................................... 18
4.2
Installation requirements ........................................................................... 19
4.3
Installing the gear unit ............................................................................... 20
4.4
Gear units with solid shaft ......................................................................... 27
4.5
Torque arms for shaft-mounted gear units................................................ 29
4.6
Shaft-mounted gear units with keyway or splined hollow shaft................. 32
4.7
Shaft-mounted gear units with shrink disk ................................................ 39
4.8
Shaft-mounted gear units with TorqLOC
®
................................................ 43
4.9
Installing the protective cover ................................................................... 55
4.10 Coupling of AM adapters .......................................................................... 57
4.11 AQ. adapter coupling ................................................................................ 61
4.12 EWH adapters........................................................................................... 64
4.13 AD input shaft assembly ........................................................................... 66
4.14 Accessory equipment................................................................................ 71
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