1
a
Operations
Manual
SURFACE READOUT EQUIPMENT
Страница 1: ...Operations Manual DATA PRO SURFACE READOUT EQUIPMENT...
Страница 2: ...ublication may be copied or distributed transmitted transcribed stored in a retrieval system or translated into any human or computer language in any form or by any means electronic magnetic manual or...
Страница 3: ...Pro Peripheral Connections 10 3 1 Analog Input 11 3 2 Analog Output 12 3 3 Latched Relays 12 4 0 Pre Power Up 12 5 0 Power Up 13 6 0 Data Pro Start Up Screen 13 6 1 Peripherals Tab 14 6 2 Data Tabs 1...
Страница 4: ...ar Gauges 34 8 5 5 Config FIC Configuration 35 8 5 6 Ch Info Channel Information 38 8 5 7 Gauge Alias 38 8 6 Interface Setup for SPS 39 8 6 1 Restart Interface 40 8 6 2 Upload Firmware 40 8 6 3 Clear...
Страница 5: ...ta Pro Main Interfacing Board 81 16 1 Configuration jumpers 81 16 1 1 Watchdog Enable Jumper JP2 81 16 1 2 Analog Input Jumpers JP5 6 7 81 16 1 3 Modbus 120 ohm Load Termination Jumpers JP3 4 8 81 17...
Страница 6: ...NEMA 4X rated non conductive rust proof enclosure with a transparent window and side latches 1 1 Ordering Options 99C1440 0 0 0 1 0 0 0 0 No option installed 1 Qty 1 FSK 2 Qty 2 FSK s 3 Qty 1 SPS 0 N...
Страница 7: ...upplied by user to limit current to 1A Display 7 inch Color LCD resolution 840 x 480 User Interface Touch Screen LCD Enclosure Dimensions 12 x 10 x 5 Enclosure Rating NEMA 4X Analog Inputs 3 x 0 15VDC...
Страница 8: ...RENT PROTECTED AC PRIMARY POWER SOURCE AFTER SERVICING FRONT PANEL SCREWS MUST BE RE TORQUED TO 10 IN LBS TO PREVENT ACCESS TO HIGH VOLTAGES THAT MAY BE PRESENT INSIDE THE UNIT THE FRONT PANEL SWITCH...
Страница 9: ...s between Figure 2J5 and J7 ports see Figure 2 and the DC output of Figure 1 2 Connect the external DC power supply Ground J7 GND Keep the jumper connection between J5 and J7 as both ports are powered...
Страница 10: ...a Pro Peripheral Connections The Data Pro s main interfacing board is shown in Figure 4 with all the peripheral connections marked Table 4 lists the Data Pro interfacing board connections with their a...
Страница 11: ...M3 RS 485 Modbus slave 2 9 J8 COM2 RS 232 Modbus slave 2 10 J11 COM5 Reserved for SPS FIC Modbus Connection 2 11 J17 J16 COM1 RS 232 RS 485 Modbus port 2 Table 4 Peripheral Connections 3 1 Analog Inpu...
Страница 12: ...Connected Pin 2 LOOP Jumper pins 1 to 2 V of an ext power supply Pin 3 VOUT 4 20mA Output 250 119 2500 54 for 1 5VDC 4 20mA Output 500 119 5000 54 for 2 10VDC Pin 4 GND 4 20mA Return termination of 25...
Страница 13: ...ata Pro is using an FIC gauge interface it will take approximately 1 5 minutes to complete the power up process during which time a tab for each FIC will appear showing the boot up status If the Data...
Страница 14: ...age space The Up time represents the operating time since the last power up All sub screens have a timeout that if left unattended will automatically close and bring you back to the main menu 6 1 Peri...
Страница 15: ...nt readings If an SPS or FIC is connected to Com 5 then the Data Tab will contain a grid showing the last five reading from the gauge In the case of the FIC where you can have multiple gauges on one F...
Страница 16: ...file Peripheral analog input and output readings Event Text file Relay trip information Each file contains time stamped data and one csv file per gauge A new file will be created for a gauge if its p...
Страница 17: ...o plot a specific time period enter dates into the From and To fields before clicking the Date Range button see Figure 8 and Figure 9 Figure 9 From and To Windows for Date Range Graph Option The Devic...
Страница 18: ...Data message displays while the data buffers to memory The Real Time option plots the selected parameter for 30 minutes After 30 minutes if the graphing screen is idle the plot screen is closed and t...
Страница 19: ...sword to protect the customer s configuration settings The factory default password is 1234 The user is encouraged to change the password in the System configuration menu After entering the password t...
Страница 20: ...me the system has been logging 4 The storage used 5 The system log files occupy the memory space not for end user mainly used for program validation 6 The data storage space available on the internal...
Страница 21: ...Logs is clicked the system detects the presence of the USB stick and opens the window to enter the folder name The default folder name is Data Pro time stamp Figure 15 see Figure 15 Change the folder...
Страница 22: ...phing option The Export Diagnostics option allows the users to download the application log files log and the gauge binary files bin which are not part of the standard Download logs option These files...
Страница 23: ...nute will fill up the SD card in 119 weeks Data Pro Sample Rate Seconds Data Pro Elapsed Time Weeks Gauge Information 2 46 Two PCP 5500 12 gauge parameters consume available data space 20 107 30 112 6...
Страница 24: ...addresses configured in the Data Pro will be saved to memory Access a connected device by using the Unit_Id from any of the unused Modbus Ports For example if a device has a slave address of 1 this i...
Страница 25: ...r the com port number or TCP 8 1 3 Baud IP If the device is a serial type device this field will show the baud rate If the device is a TCP IP device it will show the IP address for that device 8 1 4 M...
Страница 26: ...b allows editing of the current selected device on the Devices tab The Up and Dn buttons allow the user to navigate up and down the list of devices from the Devices tab without having to switch betwee...
Страница 27: ...lculated Values These values represent the Min Max values displayed and saved For instance if the Input Range Min is set to 5 and the Calculated Values Min is set to 25 and the current reading from th...
Страница 28: ...S 1500 initialization period Once the scanning process is complete and gauge readings are available then 4 20mA Out readings on the main screen will be true representation of the set 4mA and 20mA limi...
Страница 29: ...le the Alarm condition select the Threshold Disabled off button via Menu Peripherals Relay 1 Edit Threshold Disabled off Figure 23 The relay resets automatically once the channel reading is below the...
Страница 30: ...y ensures that the relay alarm triggers only if the selected parameter value continues to exceed the defined threshold for set delay period Figure 25 The Delay value is set in seconds and is limited t...
Страница 31: ...ssed via following link below Main Menu Interface Setup The option Search for Interfaces enables the user to perform a scan on the connected FIC based on the entered addresses in Enter Start Search Ad...
Страница 32: ...K technology and communicates with the Data Pro application using Modbus protocol Information displayed on the FIC Status tab Figure 28 1 Total gauge channels communicating 2 Restart Gauge Interface s...
Страница 33: ...A warning message displays if the FIC does not have the correct firmware Only one FIC may be powered during the firmware update process as the system cannot perform firmware update on two FICs simulta...
Страница 34: ...s the startup and scanning time so the gauge tabs come up quickly in the event of the Data Pro application restart The Save Gauges turns to Clear Gauges once the application completes the execution of...
Страница 35: ...C Figure 33 Figure 33 FIC Configuration Screen 8 5 5 1 AutoVolt Auto adjusted voltage If AutoVolt is enabled FIC continuously analyzes the gauge communication and automatically determines the appropri...
Страница 36: ...communication problems The recommended minimum and maximum Line Volt values are 15V and 27V respectively The combined Line and COM voltages cannot exceed 33V as set by the FIC interface for the downho...
Страница 37: ...re Temperature e g C 5500 The gauge serial number will have a suffix to indicate particular sensor types D Discharge I Intake V Vibration Combination of D V and I NOTE When connecting multiple gauges...
Страница 38: ...plication displays the Modbus address and communication information on the menu tab Ch Info Figure 35 shows the gauge serial number and the gauge type capacitive transducer quartz transducer or vibrat...
Страница 39: ...PS 1500 processes gauge 16 analyzing steps on initial power up to optimize communication settings The SPS then begins normal communication with the downhole ESP gauge NOTE The Data Pro displays the ga...
Страница 40: ...ges on the SPS LCD SPS Baud Rate SPS Slave ID SPS Firmware version Sync Phases 1 16 Power Off in between to synchronize Analyze Phases Checking Tool Programming Tool Tool Response Tool Configured Rcv...
Страница 41: ...uto Volt Sets optimum line voltage on Auto Analyze Analyzes for optimum line communication on Auto Baud Toggle Auto Baud on Minimum Baud Rate Edit Minimum tool baud rate 3 Maximum Baud Rate Edit Maxim...
Страница 42: ...configurations via Menu Interface Setup Interface for Gauges Config The user can access the long list of configurable features by clicking on Up and Dn buttons Figure 38 Figure 38 SPS Configurations...
Страница 43: ...onitors the communication packets on SPS 1500 Modbus port When the SPS 1500 receives a valid Modbus packet a timer starts and if it does not receive another valid Modbus packet within 5 minutes the SP...
Страница 44: ...e the tool current for best communication The SPS 1500 adjusts the tool voltage at the end of every downhole tool communication packet The user can enable or disable the Auto Volt feature with the fol...
Страница 45: ...t still falls below the Low Amp threshold value then the SPS 1500 displays Low Amp Error The user can change the Low Amp with these menu steps Menu Interface Setup Interface For Gauges Config Low Amp...
Страница 46: ...isable any gauge parameter with the below menu steps Menu Interface Setup Interface For Gauge Ch Config Pi Any Gauge Parameter Edit Clicking on Edit button opens up another window Figure 41 which show...
Страница 47: ...ls and their sampling rate is reflected in the Rate Sec column on the Ch Config screen The High Speed Enabled channel is represented by sign next to parameter name on the front screen gauge data grid...
Страница 48: ...ser can record the gauge measurements in various pressure and temperature units seeFigure 45 To make the changes on any of the parameters select the corresponding Edit button All the configuration men...
Страница 49: ...re and temperature units The software application restarts after performing date time change as indicated on the screen Figure 45 Units and Time Configuration Figure 46 Pressure unit selection menu 8...
Страница 50: ...lt Menu Timeout is 300 seconds Change the Menu Timeout by accessing the Menu System Menu Timeout Figure 48 Figure 48 Menu Timeout Configuration 8 7 4 Firmware Update Update the firmware on the Data Pr...
Страница 51: ...intended USB firmware update version Figure 49 8 7 5 Sample Rate To change the gauge sample rate go to Main Menu System Sample Rate The sample rate affects the following parameters Refresh rate of ga...
Страница 52: ...les the user to restore the factory default settings Table 11 The execution of this feature overwrites the existing configuration file which means loss of configuration setting on relays analog inputs...
Страница 53: ...g any of the data a small asterisk will appear on the tab that has been edited This shows that the configuration has been changed but not saved When all changes have been completed press the Save butt...
Страница 54: ...easing number of packets in Ch Info indicates good communication whereas increasing number of repeats indicates the problematic communication Then check the gauge connections to the DIN Rail terminal...
Страница 55: ...elow is a list of common error codes and possible solutions to assist with troubleshooting the SPS 1500 DC DC Bad Possible Reason s Bad ground connection Bad SPS circuit board Correction Check connect...
Страница 56: ...mA 19mA normally for SPS 1500 Check Setting of High amp 31mA 32mA normally for SPS 1500 Check Downhole readings Phase to Phase Phase Ground Reverse Polarity Megger Replace with new SPS 1500 Analyzing...
Страница 57: ..._Hour byte 40004 Start_Minute byte 40004 Start_Second byte 40005 COM1_Address byte 40005 COM1_Config byte 40006 COM2_Address byte 40006 COM2_Config byte 40007 COM3_Address byte 40007 COM3_Config byte...
Страница 58: ...ount byte 40036 BoardCount byte 40037 BoardDataEnabled byte User Configured Values 40037 TempUnits byte 40038 PressureUnits byte 40038 VibrationUnits byte 40039 VoltageUnits byte 40039 AmpUnits byte 4...
Страница 59: ...ved 41037 Reserved 41038 Reserved 41039 Reserved 41040 Reserved 41041 Gauge 2 SerialNumber long 41043 Gauge 2 LastPacketTime long 41045 Gauge 2 PacketCount long 41047 Gauge 2 IntakePressure long 2 410...
Страница 60: ...keTemperature long 2 41091 Gauge 3 DischargePressure long 2 41093 Gauge 3 DischargeTemperature long 2 41095 Gauge 3 MotorTemp long 2 41097 Gauge 3 VibrationX long 3 41099 Gauge 3 VibrationY long 3 411...
Страница 61: ...Gauge 4 Wye long 41145 Gauge 4 Conductivity long 41147 Gauge 4 ToolVoltage long 2 41149 Gauge 4 LeakageCurrent long 2 41151 Gauge 4 Flow long 2 41153 Reserved 41154 Reserved 41155 Reserved 41156 Rese...
Страница 62: ...Gauge 6 SerialNumber long 41203 Gauge 6 LastPacketTime long 41205 Gauge 6 PacketCount long 41207 Gauge 6 IntakePressure long 2 41209 Gauge 6 IntakeTemperature long 2 41211 Gauge 6 DischargePressure lo...
Страница 63: ...DischargeTemperature long 2 41255 Gauge 7 MotorTemp long 2 41257 Gauge 7 VibrationX long 3 41259 Gauge 7 VibrationY long 3 41261 Gauge 7 VibrationZ long 3 41263 Gauge 7 Wye long 41265 Gauge 7 Conduct...
Страница 64: ...8 LeakageCurrent long 2 41311 Gauge 8 Flow long 2 41313 Reserved 41314 Reserved 41315 Reserved 41316 Reserved 41317 Reserved 41318 Reserved 41319 Reserved 41320 Reserved 41321 Gauge 9 SerialNumber lo...
Страница 65: ...10 PacketCount long 41367 Gauge 10 IntakePressure long 2 41369 Gauge 10 IntakeTemperature long 2 41371 Gauge 10 DischargePressure long 2 41373 Gauge 10 DischargeTemperature long 2 41375 Gauge 10 Motor...
Страница 66: ...long 3 41419 Gauge 11 VibrationY long 3 41421 Gauge 11 VibrationZ long 3 41423 Gauge 11 Wye long 41425 Gauge 11 Conductivity long 41427 Gauge 11 ToolVoltage long 2 41429 Gauge 11 LeakageCurrent long 2...
Страница 67: ...41477 Reserved 41478 Reserved 41479 Reserved 41480 Reserved 41481 Gauge 13 SerialNumber long 41483 Gauge 13 LastPacketTime long 41485 Gauge 13 PacketCount long 41487 Gauge 13 IntakePressure long 2 414...
Страница 68: ...emperature long 2 41531 Gauge 14 DischargePressure long 2 41533 Gauge 14 DischargeTemperature long 2 41535 Gauge 14 MotorTemp long 2 41537 Gauge 14 VibrationX long 3 41539 Gauge 14 VibrationY long 3 4...
Страница 69: ...auge 15 Wye long 41585 Gauge 15 Conductivity long 41587 Gauge 15 ToolVoltage long 2 41589 Gauge 15 LeakageCurrent long 2 41591 Gauge 15 Flow long 2 41593 Reserved 41594 Reserved 41595 Reserved 41596 R...
Страница 70: ...17 SerialNumber long 41643 Gauge 17 LastPacketTime long 41645 Gauge 17 PacketCount long 41647 Gauge 17 IntakePressure long 2 41649 Gauge 17 IntakeTemperature long 2 41651 Gauge 17 DischargePressure l...
Страница 71: ...auge 18 DischargePressure long 2 41693 Gauge 18 DischargeTemperature long 2 41695 Gauge 18 MotorTemp long 2 41697 Gauge 18 VibrationX long 3 41699 Gauge 18 VibrationY long 3 41701 Gauge 18 VibrationZ...
Страница 72: ...ong 1 40133 Gauge 1 PacketCount long 0 40135 Gauge 1 IntakePressure int 1 40136 Gauge 1 IntakeTemperature int 1 40137 Gauge 1 DischargePressure int 1 40138 Gauge 1 DischargeTemperature int 1 40139 Gau...
Страница 73: ...e long 2 41016 Gauge 1 VibrationX long 2 41018 Gauge 1 VibrationY long 2 41020 Reserved byte 16 41028 Gauge 2 Revision byte 0 41029 Gauge 2 SerialNumber long 0 41031 Gauge 2 SerialType byte 0 41032 Ga...
Страница 74: ...Reserved byte 16 41109 Gauge 5 Revision byte 0 41110 Gauge 5 SerialNumber long 0 41112 Gauge 5 SerialType byte 0 41113 Gauge 5 PacketCount long 0 41115 Gauge 5 ErrorCount long 0 41117 Gauge 5 SigCurre...
Страница 75: ...8 ErrorCount long 0 41198 Gauge 8 SigCurrent int 0 41199 Gauge 8 LastPacketTime int 0 41201 Gauge 8 Pressure long 2 41203 Gauge 8 Temperature long 2 41205 Gauge 8 VibrationX long 2 41207 Gauge 8 Vibra...
Страница 76: ...VibrationX long 2 41288 Gauge 11 VibrationY long 2 41290 Reserved byte 16 41298 Gauge 12 Revision byte 0 41299 Gauge 12 SerialNumber long 0 41301 Gauge 12 SerialType byte 0 41302 Gauge 12 PacketCount...
Страница 77: ...alType byte 0 41383 Gauge 15 PacketCount long 0 41385 Gauge 15 ErrorCount long 0 41387 Gauge 15 SigCurrent int 0 41388 Gauge 15 LastPacketTime int 0 41390 Gauge 15 Pressure long 2 41392 Gauge 15 Tempe...
Страница 78: ...41439 Gauge 17 ErrorCount long 0 41441 Gauge 17 SigCurrent int 0 41442 Gauge 17 LastPacketTime int 0 41444 Gauge 17 Pressure long 2 41446 Gauge 17 Temperature long 2 41448 Gauge 17 VibrationX long 2...
Страница 79: ...1 PacketCount long 0 40037 Gauge 1 IntakeTemperature int 1 40038 Gauge 1 IntakePressure int 1 40039 Gauge 1 DischargeTemperature int 1 40049 Gauge 1 DischargePressure int 1 40041 Gauge 1 MotorTemp in...
Страница 80: ...Register Name Register Type Decimal Places Register Units Comments 41201 Gauge 1 IntakePressure float 0 Psia 41203 Gauge 1 IntakeTemperature float 0 F 41205 Gauge 1 MotorTemp float 1 F 41207 Gauge 1...
Страница 81: ...mode Jumper pins 2 3 in Figure 52 Jumper pins 1 2 to use Current Mode 16 1 3 Modbus 120 ohm Load Termination Jumpers JP3 4 8 Jumper locations shown in purple in Figure 52 are for OPEN or NON TERMINATE...
Страница 82: ...Data Pro P N 10029355 Rev AE Operation Manual Page 82 of 92 Figure 52 Modbus Termination Location default shown as OPEN...
Страница 83: ...f resistor 4 20mA output Relay Output 1 J14 2 J15 NC Normally Closed Tripped relay opens the connection COM Common SPDT Single Pole Double Throw Relay 250VAC 5A NO Normally Open Tripped Relay closes t...
Страница 84: ...for 120 termination Non Isolated Ports J8 J6 J9 RX COM2 RS232 J8 No termination GND TX B COM3 RS485 J6 JP3 for 120 termination A RX COM4 RS232 J9 No termination GND TX B COM5 RS485 J11 JP4 for 120 ter...
Страница 85: ...Data Pro P N 10029355 Rev AE Operation Manual Page 85 of 92 18 0 Appendix 8 Data Pro with FIC 1500 Single Figure 53 Configuration with Single FIC 1500...
Страница 86: ...Data Pro P N 10029355 Rev AE Operation Manual Page 86 of 92 19 0 Appendix 9 Data Pro with FIC 1500 Dual Figure 54 Configuration with 2 FIC 1500...
Страница 87: ...box is dependent upon the selection of PLC Addresses Base 1 The below example shows that the user enters address 1000 to view the content of register 41001 when PLC Address Base 1 is unchecked Howeve...
Страница 88: ...rks DataWorks allows editing and creation of Modbus maps DataWorks 1 05 or newer is required for this feature Open DataWorks from the Select Device select DataPro and press the Configuration button Fi...
Страница 89: ...ion ports from the list and right click on it A menu will appear Select the appropriate action from this menu Figure 59 Add Device 1 Add New Device a When a new device is added the user will see the d...
Страница 90: ...o see Section 8 2 on how to load this map for a particular device 4 Impersonate Data Works a The Data Pro s Modbus map can be configured mimic another device This allows the user to change the Data Pr...
Страница 91: ...r TCP IP viii Name The name is the Data Pro filename for data The Data Pro application will use the name as to reference the device The name cannot contain any spaces ix Model A user definable field t...
Страница 92: ...city c Long A 32 bit double so will require two Modbus registers d Float An IEEE 754 number that requires two Modbus registers iv Decimals The number of decimal places for the fixed decimal point para...
Страница 93: ...ORP 13914 E Admiral Place Ste B Tulsa OK 74116 2107 USA Telephone 1 918 834 9600 Fax 1 918 838 8846 E mail sales sercel grc com www sercel grc com Produced according to the Sercel environmental printi...
