SENTRY II 972SM Series Скачать руководство пользователя страница 36

 

36 

Service Instructions 

Service Instructions 
Drive Assembly - 

Disassembly and Inspection:  

Remove the valve cover to access the drive assembly.

 

The drive bracket must be removed to access the drive cap assembly and pistons or the 

drive gear cover. It is not necessary to remove the circuit board from the drive bracket to 

remove the drive bracket. Press and hold the REGEN button (approx. 6 seconds) until the 

unit begins a regeneration cycle (this action will ensure that the threaded piston rod will not 

interfere with the removal of the drive bracket and circuit board assembly.) Disconnect the 

power source plug (4 pin, black cable) from the circuit board prior to disconnecting any 

other plugs from the circuit board. Disconnect the water meter plug (3 pin, grey cable), 

located on the far right side of the circuit board. Unweave the wires from the side holders. 

Two tabs on the top of the drive back plate hold the drive bracket in place. Simultaneously 

lift the two tabs and gently ease the top of the drive bracket towards your body. The lower 

edge of the drive bracket has two notches that rest on the drive back plate. Lift up and 

outward on the drive bracket to disengage the notches. 
To inspect the drive reduction gears, the drive gear cover needs to be removed. The drive 

gear cover is held in place on the drive bracket by three clips. The largest of the three clips 

is always orientated to the bottom of the drive bracket. With the circuit board facing up, 

push in and down on the large clip on the drive gear cover. Handle the cover and the gears 

carefully so that the gears do not fall off of the pegs in the cover. Replace broken or 

damaged drive gears. Do not lubricate any of the gears. Avoid getting any foreign matter on 

the reflective coating because dirt or oils may interfere with pulse counting. 
The drive bracket does not need to be removed from the drive plate if the motor needs to be 

removed. To remove the motor, disconnect the power and motor plugs from the jacks on 

the circuit board. Move the spring clip loop to the right and hold. Rotate the motor at least a 

1⁄4 turn in either direction before gently pulling on the wire connectors to remove the motor. 

Pulling directly on the wires without rotating the motor may break the wires off the motor. 

Visually inspect the motor for free spinning and remaining brush life (visible through slots on 

the size of the motor). Check the pinion gear for endplay. If the pinion gear is pushed tight 

against the motor housing, eliminating endplay, slide it away from the housing so the end of 

the shaft is flush with the end of the gear. 
The circuit board can be removed separately from the drive bracket but it is not 

recommended. Do not attempt to remove the display panel from the circuit board. Handle 

the board by the edges. To remove the circuit board from the drive bracket, unplug the 

power, water meter and motor plugs from the circuit board. Lift the middle latch along the 

top of the drive bracket while pulling outward on the top of the circuit board. The drive 

bracket has two plastic pins that fit into the holes on the lower edge of the circuit board. 

Once the circuit board is tilted about 45° from the drive bracket it can be lifted off of these 

pins. To reinstall the circuit board, position the lower edge of the circuit board so that the 

holes in the circuit board line up with the plastic pins. Push the top of the circuit board 

towards the valve until it snaps under the middle latch, weave the power and water meter 

wires into the holders and reconnect the motor, water meter and power plugs. 

 

Содержание 972SM Series

Страница 1: ...Single Metered Water Softening System 1 25 Operation and Maintenance Manual Series 972SM...

Страница 2: ...2...

Страница 3: ...ve Assembly 21 Main Body Internal Parts 22 Injector Housing Assembly 23 Meter Assembly 24 Brine Elbow Refill Flow Assembly and Refill Port Plug 25 Drain Line Assembly 26 1 Drain Assembly 27 Bypass Ass...

Страница 4: ...e control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant...

Страница 5: ...ness and restore its removal capacity again This process is termed regeneration The degree of softening that can be accomplished depends upon several factors The primary influences are the incoming wa...

Страница 6: ...erage hardness in the effluent below normally expected concentrations by using a greater amount of salt than usual for regeneration Normal Softening Cycle At the start of a normal softening cycle the...

Страница 7: ...cations in programmed cycle settings or capacity settings 4 OPERATING REGENERATION PROCEDURES 4 1 DESCRIPTION OF OPERATION The system is designed for fully automatic operation Unit meters water and re...

Страница 8: ...remove iron that was released from the resin during the Brine cycle The second Backwash sequence lasts approximately 6 minutes E FAST RINSE Raw water passes through the inlet of the control valve and...

Страница 9: ...s exposed to water pressure in excess of 100 psi 5 The temperature at the location of the water softener system must never be below 40 F Installation 1 Floor Space Make sure the floor space that has b...

Страница 10: ...em first and then attach the nut split ring and O ring Heat from soldering or sol vent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set be...

Страница 11: ...w fitting 4 and tighten plastic nut 3 hand tight plus 1 2 turn with pliers Caution Do Not Over tighten See Figure 4 9 Drain Line Specs If the distance from the water softener to the drain is greater t...

Страница 12: ...approximately 4 long is attached to the salt container and is supplied with the tube insert 2 in the end of the brine line See Figure 6 Unscrew the brine nut 3 and slide it over the end of the brine l...

Страница 13: ...r begins countdown press the REGEN button to advance the controller to the next cycle The softener is now in the Fast Rinse cycle Leave the unit in the Fast Rinse cycle for at least five minutes While...

Страница 14: ...14 Control Valve Programming Series 972 Control Valve Programming...

Страница 15: ...15...

Страница 16: ...t to the correct hardness by pressing the UP or DOWN arrow button Default setting 20 grains per gallon Press NEXT to go to Step 3 Step 1 Step 2 Step 3 Day Override This setting should be set to 15 Pre...

Страница 17: ...ressing the UP or DOWN arrow button Press NEXT to go to Step 3 Step 3 Current Time of Day Minutes Adjust to the correct minutes by pressing the up or down arrow button Press NEXT to return to the norm...

Страница 18: ...using the water you may want to manual regenerate the softener using the delayed regeneration method To initiate a delayed regeneration simply push the REGEN button one time Don t hold the button down...

Страница 19: ...19 Parts Breakdown Parts Breakdown...

Страница 20: ...20...

Страница 21: ...Part No Description Quantity 1 V3381 01ES Front Cover Assembly 1 2 V3107 01 Drive Motor 1 3 V3106 01 Drive Bracket and Spring Clip 1 4 V3491ER Circuit Board 1 5 V3110 Drive Reducing Gear 3 6 V3109 Dr...

Страница 22: ...ntity 1 V3430 WS1 5 Spacer Stack Assembly 1 2 V3004 Drive Cap Assembly 1 3 V3382 Drive Back Plate 1 4 V3407 Piston Down flow Assembly 1 5 V3174 Regenerant Piston 1 6 V3135 Drive Cap O Ring 1 7 V3180 T...

Страница 23: ...H V3010 1I V3010 1J V3010 1K V3010 1Z Injector Assembly A Black Injector Assembly B Brown Injector Assembly C Violet Injector Assembly D Red Injector Assembly E White Injector Assembly F Blue Injector...

Страница 24: ...down Meter Assembly Breakdown Drawing No Part No Description Quantity 1 V3151 1 Retaining Nut 1 2 V3003 Meter Assembly Turbine Included 1 3 V3118 01 Turbine Assembly 1 4 V3105 Meter O Ring 1 5 V3003 0...

Страница 25: ...ity 1 V3195 01 Refill Port Plug Assembly Not normally used 2 H4615 Brine Elbow Locking Clip 1 3 JCP P 6 Polytube Insert 3 8 1 4 JCPG 6PBLK Brine Elbow Nut 3 8 1 5 V3330 01 Brine Elbow with Flow Contro...

Страница 26: ...BULK Polytube Insert 5 8 1 3 V3192 Drain Elbow Nut 1 4 V3158 01 Drain Elbow Male NPT 1 5 V3163 Drain Elbow O Ring 1 6 V3159 01 Drain Flow Control Retainer Assembly 1 7 V3162 XX Drain Line Flow Control...

Страница 27: ...No Description Quantity 1 H4615 Elbow Locking Clip 1 2 V3008 02 Drain Footing Straight 1 3 V3166 Drain Footing Body 1 4 V3167 Drain Footing Adapter 1 5 V3163 O Ring 1 6 V3150 Split Ring 1 7 V3151 1 Nu...

Страница 28: ...ription Quantity 1 V3151 1 Nut 2 2 V3150 Split Ring 2 3 V3105 O Ring 2 4 V3145 1 Bypass Rotor 2 5 V3146 Bypass Cap 2 6 V3147 Bypass Handle 2 7 V3148 Bypass Rotor Seal Retainer 2 8 V3152 Bypass Cap O R...

Страница 29: ...29 Parts Breakdown Bypass Valve Operation...

Страница 30: ...ing No Part No Description Quantity 1 V3151 1 Nut 2 2 V3150 Split Ring 2 3 V3105 O Ring 2 4 V3149 1 Fitting PVC Male NPT Elbow 2 Drawing No Part No Description Quantity 1 V3151 1 Nut 2 2 V3150 Split R...

Страница 31: ...awing No Part No Description Quantity 1 V3151 1 Nut 2 2 V3150 Split Ring 2 3 V3105 O Ring 2 4 V3188 1 Fitting Brass Sweat 2 Drawing No Part No Description Quantity 1 V3151 1 Nut 2 2 V3150 Split Ring 2...

Страница 32: ...bly Drawing No Part No Description Quantity 1 Deck Assembly Specify Height 1 2 Brine Tank Specify Size 1 3 HBVA474 8 474 Brine Valve Assembly 1 4 HBWS XX 4 Brine Well Specify Length 1 5 HC 4 4 Brine W...

Страница 33: ...16 x 65 50 4 0 D931 72 150 000 18 x 65 100 5 0 DHLBA 18 180 000 21 x 62 100 6 0 DHLBA 18 210 000 21 x 62 100 7 0 DHLBA 18 Grain Capacity Brine Tank Deck Height in Brine Float Valve Brine Well 32 000...

Страница 34: ...RED 1 3 0 5 6 MIN 11 SEC 48 000 E WHITE 1 7 0 5 7 MIN 52 SEC 60 000 E WHITE 2 7 0 5 13 MIN 20 SEC 70 000 E WHITE 2 7 0 5 15 MIN 20 SEC 80 000 F BLUE 3 2 0 5 17 MIN 20 SEC 90 000 G YELLOW 4 2 0 5 20 MI...

Страница 35: ...35 Service Instructions Service Instructions...

Страница 36: ...the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive bracket does not need to be removed from the drive plate if the m...

Страница 37: ...the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the...

Страница 38: ...ent of the drive bracket and circuit board assembly Reattach the drive back plate by sliding it over the two tabs and rotating clockwise until the drive back plate clicks into place Reattach the drive...

Страница 39: ...used to clean the injector Injector Cap Screen and Injector Reassembly Press injector into its borehole and press until seated all the way down Replace the injector cap Refill Flow Control Assembly Di...

Страница 40: ...Sheet Date Time Hardness Volume Remaining Salt Usage Pressure It is important to keep a log of the water softener programming and other important information This is necessary for repairs and other t...

Страница 41: ...41 Troubleshooting the Control Valve Troubleshooting the Control Valve...

Страница 42: ...42...

Страница 43: ...nnect Meter to three pin connection labeled METER on Circuit Board Remove and reconnect to ensure proper connection Restricted stalled Meter Turbine Remove Meter and check for rotation or foreign mate...

Страница 44: ...gram settings Check program setting to make sure they are specific to the water quality and application needs Control valve regenerates frequently Check for leaking fixtures that may be exhausting cap...

Страница 45: ...on motor is connected to the two pin connection on the Circuit Board labeled MOTOR Press NEXT and REGEN buttons at the same time for 3 seconds to resynchronize software with piston Circuit Board not p...

Страница 46: ...ack Assemblies Press NEXT and REGEN buttons at the same time for 3 seconds to resynchronize software with piston Drive Bracket not snapped in properly and out enough that reduction gears and drive gea...

Страница 47: ...g Equipment To obtain warranty service mail or ship the defective parts freight prepaid to the Manufacturer s place of business Manufacturer will at its option repair or replace the defective componen...

Страница 48: ...48 OM A972SM Printed in the USA Version 160915 1...

Отзывы: