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TUNNEL SPIDER

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Содержание SPIDER

Страница 1: ...A ...

Страница 2: ...TUNNEL SPIDER B ...

Страница 3: ... your machine This document is an integral part of the SPIDER as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions The foreign language editions are to be considered as translations of the original instructions Copyright SELMI S r l Edition July 2018 EC DECLARATION OF CONFORMITY The manufacturing company SELMI S r l ...

Страница 4: ...8 3 Moving and transportation section 19 3 1 General norms 19 3 2 Packaging 19 3 3 Transportation 20 3 4 Removal of the packaging 20 4 Installation section 21 4 1 Positioning 21 4 2 Electrical connections 21 4 3 Assembly instructions 19 4 4 Installation procedure 19 4 5 Accessoires 23 5 Operation section 29 5 1 Preparation for use 29 5 2 Regulation of the tail cutting roller 29 5 3 Blower hight se...

Страница 5: ... information necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machine s life from transportation to demolition for every machine operator to thoroughly read the contents of this manual for the company s safety officer to make sure that all machine operators have...

Страница 6: ... 2 1 5 Main external components 1 Spirals 2 Entrance tunnel cover 3 Moulds entrance belt 4 Machine feet 5 Emergency button reset 6 Control touch screen 7 Mould exit platform 8 Mould lift for discens 2 3 4 8 5 1 7 6 ...

Страница 7: ...TUNNEL SPIDER 3 1 2 3 4 5 7 6 8 ...

Страница 8: ...splay touch screen 4 Micro security windows opening 5 Condensator 6 Fan motor 7 Fan 8 Motor discens moulds 9 Sensor start and end cycle ROTATION 10 Sensor start and end cycle LIFT UP 11 Motoreducer LIFT UP 12 Motoreducer EXPULSION 13 Sensor start and end cycle EXPULSION 12 11 10 9 13 ...

Страница 9: ...TUNNEL SPIDER 5 NASTRINO INGRESSO STAMPI 1 Belt motor 2 Belt reducer 3 Sensor for entrance moulds 4 Transportation belt 3 4 2 1 ...

Страница 10: ...TUNNEL SPIDER 6 Internal components 1 Gas charge point 2 Gas reserve 3 Filter 4 Compressor 5 Exchanger fan 6 Exchanger 1 2 4 5 6 3 ...

Страница 11: ...lsion 5 Inverter belt 6 Contactor fridge compressor and exchanger fan 7 Contactor fridge recirculation fan motor 8 Relay led lights 9 Relay resistance fridge compressor 10 Fuseholder protection 24V dc 11 Fuseholder protection 220V ac supply 12 24 V dc Supply 13 Main contactor 14 PLC board 15 Clamps for micro security doors 14 2 3 4 5 6 13 1 7 8 9 10 11 12 15 ...

Страница 12: ...TUNNEL SPIDER 8 Electronic Board ...

Страница 13: ...ality and high production yields Selmi has created an innovative handling of the moulds that allows for maximum exposure of the same to the cooling flow Warning A use other than that specified is considered improper The machine is intended for professional use only Attention Do not place any small objects near the control panel or the tank they could fall and enter the tank which would contaminate...

Страница 14: ... kW Mains voltage 380V 220V Phases 3 Frequency 50 Hz 60 Hz Gas R 404 A Total weight 650 kg 1 14 Dimensions This data can change according to the contractual installation conditions For correct data refer to the plate inserted inside the electric panel R448A ...

Страница 15: ...aluminium and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorized collection centres 1 17 Warranty The manufacturer offers a warranty on this machine model for a period of 24 months from the purchase date as shown on the fiscal document issued at the time the machine is del...

Страница 16: ... working cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use the machine as the OPERATOR and furthermore to use it with the protection disabled to attend to the mechanical parts for adjustments maintenance and reparations He she is not qualified to act on li...

Страница 17: ...ies 2 2 Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with common sense and the experience of the operator the only indispensable measures for the prevention of injury Every section has a list of specific safety measures for different operations The safe...

Страница 18: ...t on the new piece ATTENTION THE PERFORMANCE OF WORK ON ELECTRICAL EQUIPMENT CONNECTED TO THE POWER SUPPLY IS STRICTLY FORBIDDEN ANY EXCEPTIONS MUST BE AUTHORIZED BY THE EXECUTIVE MANAGER IN PARTICULARLY DANGEROUS SITUATIONS ANOTHER PERSON MUST BE PRESENT IN ADDITION TO THE PERSON PERFORMING THE WORK WORK MAY ONLY BEGIN WHEN THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL D...

Страница 19: ...safety devices present on the machine are Emergency push button with mechanical unblock mechanism The emergency button stops all motors of the machine Fuses The fuses located within the electric panel are for the protection of the electrical circuits of the machine A possible voltage spike could blow the fuses When a fuse blows one should act as follows switch on the machine and disconnect it from...

Страница 20: ...h the appropriate screws Do not forget to remove cloths keys or utensils used for the maintenance operation from within the machine Before closing the protective panels and switching on the machine check carefully and if necessary remove any foreign objects which may be present inside the machine 2 5 Client s safety measures The client must arrange for the following safety measures to be in places...

Страница 21: ...roceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 10 C to 25 C The residual risks present on the machine are Risks during machine transportation It is recommended to fasten the machine or its parts at the dedicated locations and lift it with appropri...

Страница 22: ...tive And the regulation 1935 2004 EC regulation for materials in contact with foodstuffs 2 9 Harmonized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as reference for the design the realization and the testing of the machine are listed in the technical file ar...

Страница 23: ...the correct upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is fragile and must be handled with care On two sides of the packaging there is a device called TILTWATCH which can determine if the packaging has been tilted to such an extent that the content may have been damaged it is ...

Страница 24: ...the unloading procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be lifted to the height needed to move the machine Before moving the machine verify that the passage to the final destination is clear Attention Do not go on very steep ramps which could cause the loss of control of the trolley 3 4 Removal ...

Страница 25: ... taken Attention The machine must be placed on a level surface for the other environmental requirements necessary for optimal functioning of the machine please see sections 1 11 and 2 5 4 2 Electrical connections Attention The connection to the mains must be carried out by specialized staff who must respect the aspects of the law dedicated to safety and prevention of injury in the workplace Use th...

Страница 26: ...TUNNEL 300 400 22 5 Operation section 5 1 Preparation for use 5 6 Description of control zones When the machine is switch ON this is the HOME page Press to enter in the WORK page ...

Страница 27: ...see a mould the machine will bring the mould inside the SPIDER and will start the movement AUTO When the machine is not receiving mould for long time the machine will start the movement again automatically this to avoid the mould remain too much into the fridge The minimum time is 15 seconds Back to HOME page activation desactivation BIP sound to show that a mould is arriving at the exit of the SP...

Страница 28: ...ivated Press START RESET button The display will show the HOME page Press to go to the work page Set the firdge temperature Switch ON the fridge Wait until the fridge is at the right temperature Set the working time AUTO sec Press START to start the movement of the SPIDER Insert the moulds Wait the cooled moulds at the exit point ...

Страница 29: ...hine will move in loop to empty the machine from the moulds EMERGENCY When the emergency will occurr to reset the working cycle Wait 15 seconds Rotate the emergency butto to disactivate it Press START RESET button Return to the HOME page Press START to go to the work page Switch ON the fridge and press START to restart work ...

Страница 30: ...TUNNEL SPIDER 26 Configuration SPIDER MOULD LOADER 175 ...

Страница 31: ... PAGE SPIDER The SPEED value must not be under 5 moulds min When the two machines are connected the working speed is decided by the SPIDER speed ATTENTION the mould loader speed must not be less than SPIDER EXAMPLE 30 sec 2 moulds minute 5 stampi min ...

Страница 32: ...ults must be expressly authorized by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialized personnel possessing the technical expertise acquired from the original manufacturing in the factory are always reachable and able to intervene quickly For maintenance or replacement of commercial components installed on the machine keep to the instructions provid...

Страница 33: ...ils or components used for maintenance that could cause damage to the machine or put personnel at risk 9 Before switching the machine back on make sure that all personnel are at a safety distance 10 Before restarting the processing the maintenance technician must check the entire working cycle the functionality of the safety mechanisms and the integrity of the fixed protective panels 11 before res...

Страница 34: ...to contain all the product inside the machine 6 open the tap of the discharge point and start the mixer and wait for all the chocolate to exit the machine 7 stop the machine by opening the top grill and check that there is little residual product left 8 use an alimentary grade spatula to move as much product as possible towards the centre of the tank 9 once the residual product in the tank is at a...

Страница 35: ... in the case o fuse of non original spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then connect the new motor Follow these steps to disconnect the motor 1 Remove the lateral fixed protective panels 2 Remove the screws of the connection terminal p...

Страница 36: ... the tray and empty it Fridge cleaning To make the cleaning of the cooling unit components proceed as follows Remove the cover of the cooling unit cover by unscrewing the four screws A Cleaning the condenser of the cooling system Clean the condenser of the cooling system using a vacuum cleaner E A A A ...

Страница 37: ...TUNNEL SPIDER 33 7 ELECTRICAL DIAGRAMS ...

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Страница 56: ...play SPIDER 012 Contactor SPIDER 004 Compressor SPIDER 013 24V dc Supply SPIDER 005 Electric compressor starter box SPIDER 014 Led light supply SPIDER 006 Condensator SPIDER 015 Micro security door opening SPIDER 007 Fan fridge SPIDER 016 Fuse kit SPIDER 008 Inverter for electrical motors SPIDER 017 Flat cable SPIDER 009 Contactor fan belt fridge SPIDER 018 Probe Temperature ...

Страница 57: ...R 020 Motor raise up SPIDER 026 Reducer raise up SPIDER 021 Motore lift SPIDER 027 Reducer lift SPIDER 022 Motore expulsion SPIDER 028 Reducer expulsion SPIDER 023 Motore belt SPIDER 029 Reducer belt SPIDER 024 Relay SPIDER 030 Evaporator SPIDER 030 Power board SPIDER 031 Belt ...

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