Resolution: 1
Resolution: 0.1
RANGE
INPUT TYPE
UNIT
FUNCTIONS
To view Level 1
To view Level 2
To view Protection Level
KEY PRESS
Press key for 3 sec.
Press key for 3 sec.
Press + keys for 3 sec.
FRONT KEYS DESCRIPTION
ONLINE
To view online
parameters
PROGRAMMING MODE
To change online
parameter values
Press + / to change
parameter value.
Lower display selectable between
SET1/SET2/TIME
using
key.
To view parameters on
the same level.
To increase or decrease
the value of a particular
parameter.
or key once to view the next or
previous function in operational menu.
+
to increase and
+
to
decrease the function value.
Note :
Parameter value will not alter
when respective level is locked.
NOTE : The unit will auto exit programming mode after 30 sec.
of inactivity.
By pressing the or or + keys for 3 sec.
OR
NOTE :
Elapsed time
/
Remaining time dependent on the
selection
of ONL parameter in level1.
1
Process-value (PV) /
Parameter name
display
1) Displays a process value (PV).
2) Displays the parameter symbols
at configuration mode/online menu.
3) Displays PV error conditions.
(refer Table 2)
FRONT PANEL DESCRIPTION
4
3
1
2
1
T
2
5
S
6
5
Tune
6
Dwell timer
Auto tune : Blinking (With faster rate)
Self tune : Blinking (With slower rate)
Blinking : Dwell timer is in progress.
Continuous ON : Time over.
3
Control output 1
indication
2
Parameter setting
display
The LED is glow when the control
output 1 is ON
Displays the parameter settings at
configuration mode/online menu.
4
Control output 2
indication
The LED is glow when the control
output 2 is ON
FOR THERMOCOUPLE
J
-199 to 750
°
C
When an error has occurred, the upper display indicates error
codes as given below.
Error
Sensor break /
Over range condition
Sensor reverse /
Under range condition
OFF
OFF
Description
Control Output
Status
Table 2 : ERROR DISPLAY
T
R, S
If upper display is selected as / then,
Pressing
key will show on
Upper display
:
/
Lower display: <0>
Press + / keys to increment / decrement
/ value.
If upper display is selected as then,
Pressing key will show on Upper display :
Lower display
:
<50>
Press + / keys to increment / decrement
value.
Range : SPLL to SPHL
Default : 50
Programming online parameters
Setpoint 1
Range : SPLL to SPHL
Setpoint 2 / Dead band
Default : 0
If upper display is selected as / then,
Pressing key will show on Upper display :
Lower display : <OFF>
Press + / keys to increment / decrement
time value.
Range : OFF, 1 to 9999 min
Dwell Timer
Default : OFF
Use only the correct thermocouple wire or
compensating cable from the probe to instrument
terminals avoiding joints in the cable if possible.
Failure to use the correct wire type will lead to
inaccurate readings.
Ensure that the input sensor connected at the
terminals and the input type set in the temperature
controller configuration are the same.
USER GUIDE
USER GUIDE
1. Display Bias :
This function is used to adjust the PV
value in cases where it is necessary for PV value to agree
with another recorder or indicator, or when the sensor
cannot be mounted in correct location.
2. Filter Time Constant :
The input filter is used to filter out
quick changes that occur to the process variable in a
dynamic or quick responding application which causes
erratic control.
The digital filter also aids in controlling processes where
the electrical noise affects the input signal.
Larger the value of FTC entered, greater the filter added
and the slower the controller reacts to the process and
vice versa.
3. Auto tune (AT) :
The Auto-tuning function automatically
computes and sets the proportional band (P),
integral time (I), Derivative time (D), ARW% and
cycle time (CY.T) as per process characteristics.
Tune LED blinks at faster rate when auto-tuning is in
progress.
At the completion of Auto-tuning, Tune LED stops
blinking.
If the power goes OFF before auto-tuning is completed,
Auto-tuning will be restarted at next power ON.
!
!
!
Temp.
set point
Proportional band
PID - time proportioning with auto reset & rate
Time
AT off
!
!
!
Self-tuning is initiated under the following conditions :
1) When setpoint is altered.
2) When tune mode is altered. (TUNE=ST)
ST will start only if PV < 50% of setpoint.
ST will work only when ACT=RE.
6. Self Tune (ST) :
It is used where modification of PID
parameters is required repeatedly due to frequent
change in process condition eg. Setpoint.
Tune LED blinks at slower rate when Self-tuning is in
progress.
At the completion of self-tuning, Tune LED stop
blinking.
!
!
Time
Set point
Temp.
Proportional band
Reduced overshoot
5. Manual Reset (for PID control & I = 0) :
After some
time the process temperature settles at some point
and there is a difference between the set temperature
& the controlled temperature. This difference can be
removed by setting the manual reset value equal &
opposite to the offset.
!
!
If auto-tuning is not completed after 3-4 cycles, the auto-
tuning is suspected to fail. In this case, check the wiring
& parameters such as the control action, input type, etc.
Carry out the auto-tuning again, if there is a change in
setpoint or process parameters.
4. ON/OFF control action (For Reverse Mode) :
The relay is ‘ON’ up to the set temperature and cuts
‘OFF' above the set temperature. As the temperature of
the system drops, the relay is switched ‘ON' at a
temperature slightly lower than the set point.
HYSTERESIS :
The difference between the temperature at which
relay switches ‘ON’ and at which the relay switches
‘OFF’ is the hysteresis or dead band.
set point
Temp.
Offset
Manual reset
adjusted
Time Proportional With Manual Reset
Time
set point
overshoot
Hysteresis
ON
ON
OFF
Output
Temp.
Time
Reverse
set point
Hysteresis
OFF
ON
OFF
Temp.
Time
Output
Forward
Table 1 : INPUT RANGE
Resolution: 1
Resolution: 0.1
-238 to 1562
-199.9 to 999.9
RANGE
PT100
FOR RTD
INPUT TYPE
°F
-150 to 850
-150.0 to 850.0
°
C
UNIT
-199 to 1350
-199 to 400
0 to 1750
-199 to 999
-199 to 400
N/A
-328 to 2462
-328 to 750
32 to 3182
-199 to 999
-199 to 750
N/A
°
C
°
C
°
C
°F
°F
°F
-328 to 1382
-199 to 999
°F
K
-199 to 750
TC544
Doc. Name : OP INST TC544C OP723-V03(Page 2 of 4)
7. Thermocouple Compensation :
COMP = YES
Configure Yes if compensating cable is connected
as
thermocouple extension. Yes should also be configured
in the case if the sensor is directly connected to the
terminal without extension.
COMP = NO
Configure No if non-compensating cable is connected
as thermocouple extension.
IDM Level
IndependentDownloader Module
Upload from product to IDM
Download te Parameter
Display
Parameter Description
Download from IDM to product
Operation Successful
Operation unsuccessful
Key
Key
+ Key
+ Key
/
/
Key
Key
Key
Key
(Blinking)
(Blinking)
Note:
1) IDM Level - IDM should be connected before
powering on the unit to enter in IDM Level.
2) Long Press or key for 3 sec to exit from IDM mode.
Caution:
After Downloading, switch of the unit and then remove the IDM
**IDM is applicable only for IDM compatible Product.
