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Seat New Leon Cupra 2008 Скачать руководство пользователя страница 31

2008 SEAT Sport UK, Technical Manual – New Leon Cupra v3 (Autosport International)

30

Turbo (5.7.5.1)

All turbo chargers are pre-calibrated, non-adjustable, sealed units sealed by SEAT Sport UK with SEAT Sport
conformation seals, as shown in diagram 21 (clamp seal) and diagram 22 (clamp to intake seal) and must

remain as those supplied by SEAT Sport UK at all times.

Diagram 21

Diagram 22

Please be aware that turbos must be made available to the Championship Eligibility/Safety Scrutineer or

Championship Organisers at any time for any check to be made to confirm eligibility.

The turbo Inlet size is 52.1mm max and has a square edge and smooth cast finish shown in diagram 23.

Diagram 23

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Содержание New Leon Cupra 2008

Страница 1: ...2008 SEAT Sport UK Technical Manual New Leon Cupra...

Страница 2: ...Safety Requirements 13 4 General Technical Requirements 14 5 Chassis 15 6 Bodywork 20 7 Engine 24 8 Suspension 35 9 Transmission 45 10 Electronics 50 11 Brakes 54 12 Wheels and Steering 56 13 Tyres 5...

Страница 3: ...d from an Official SEAT Sport UK Reference Specification Car and or parts For ease of use and where possible the manual is set out in accordance with the MSA specified format to correspond with the 20...

Страница 4: ...nd 22 2 mm 7 8 rear Adjustments Front and rear camber Front and rear toe Front and rear ride height Anti roll bars Springs Dampers Tyre pressures Rear wing angle Brake Master Cylinders Chassis Wheel B...

Страница 5: ...810mm Front Camber Free within adjustments 3 5 Degrees negative Rear Camber Free within adjustments 3 5 Degrees negative Front Ride Height 55mm Free within adjustments Rear Ride Height 55mm Free withi...

Страница 6: ...64 2 25 0 35 1 42 2 10 1 00 56 5 79 4 95 3 36 3 51 0 61 3 10 1 25 53 7 75 6 90 7 35 0 49 2 59 1 10 1 50 51 0 71 7 86 1 33 7 47 4 56 8 12 1 50 92 9 130 6 156 7 60 5 85 1 102 1 12 1 75 88 9 125 1 150 1...

Страница 7: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 6...

Страница 8: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 7...

Страница 9: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 8...

Страница 10: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 9...

Страница 11: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 10...

Страница 12: ...k pre filter Additional Fuel Lift Pump 35906092C 1500 3000 Check pre filter Gearbox Assembly VL1E300C00 3000 N A SEAT Sport UK Gearbox Support V4PL199555A 500 N A Visual check Gearbox Oil G052182A2 N...

Страница 13: ...PL615106 300 N A Inspect seal condition Brake Master Cylinder NSMAR1210BF95 17 8 NSMAR1220BF95 19 1 NSMAR1230BF95 20 6 NSMAR1240BF95 22 2 N A 3000 Alternator 06F903023B N A 3000 SEAT Sport UK Starter...

Страница 14: ...ement of the seat mounting brackets must comply with regulation 5 3 2 2 Internal Rear View Mirror 5 3 6 3 The single internal rear view mirror original supplied by SEAT Sport UK shown in diagram 2 may...

Страница 15: ...Cupra Race Car At the point of collection all cars will have the following base set up Toe Front Toe 15 out each wheel Rear Toe 15 out each wheel Camber Front Camber 3 5 Rear Camber 3 0 Roll Bars Fron...

Страница 16: ...d or interfered with in any way Chassis SEAT Sport UK Confirmation Seal is shown in diagram 4 Diagram 4 Tyre to Chassis Clearance To allow extra clearance for the front tyres the shaded area marked be...

Страница 17: ...range shaded area marked below in diagram 6 may be folded outward so that it is flat to the rest of the inner rear wheel arch The diagram shows the left hand side of the car but the same is true of th...

Страница 18: ...t International 17 Rear Wheel Arch Liner To reduce debris collecting on top of the flat floor a wheel arch liner kit shown in diagram 7 marked A with fixings marked B is available from SEAT Sport UK P...

Страница 19: ...tions detailed below are authorised For further information please contact the SCC Technical Manager Diagram 8 shows four points where the reinforcing plate may be drilled and then connected to the pl...

Страница 20: ...on Cupra v3 Autosport International 19 Roof Vent Aperture 5 5 1 3 Cars with the SEAT Sport roof vent aperture shown in diagram 11 are required to have roof vent cover SEAT Sport UK Part No NSSCC 07006...

Страница 21: ...ded location and orientation as those supplied by SEAT Sport UK To help prevent the rubber build up from collecting under the front edge of the centre section of the flat floor and to increase the cle...

Страница 22: ...mitted for use within the Championship Diagram 15 Rear Diffuser The rear diffuser is not adjustable in any way and must be attached in the correct manner intended location and orientation as those sup...

Страница 23: ...All the following data has been taken with an equal front and rear ride height Diagram 16 Glass and Transparent Surfaces 5 6 9 Glass and transparent surface specifications must remain as those supplie...

Страница 24: ...ar the spark plug in cylinder number 4 can suffer from water ingress To help prevent the build up of water around the spark plug coil pack the following modifications may be carried out Adhesive foil...

Страница 25: ...eon Cupra v3 Autosport International 24 7 Engine 5 7 Engine Sealing 5 7 The location and fitment of SEAT Sport UK Confirmation Seals are shown in the following diagrams i Cam belt cover to cam cover s...

Страница 26: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 25 iii Cam cover to cam end housing SEAT Spain seal iv Cam end plate to CCS unit seal...

Страница 27: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 26 v High pressure fuel pump seal vi Intake manifold seal vii Front sump seal...

Страница 28: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 27 viii Rear sump seal ix Throttle body to air temp sensor seal x Throttle body seal...

Страница 29: ...ent Engine Rebuild If a Team Competitor requires an Engine rebuild SEAT Sport UK shall supply its engine partner with a complete set of parts as standard procedure The kit comprises all the parts requ...

Страница 30: ...rt of an Official Test qualifying session or race the engine oil level must be at the maximum level The oil level shall remain between the two marks in the oil dipstick as shown in diagram 20 The dips...

Страница 31: ...am 21 clamp seal and diagram 22 clamp to intake seal and must remain as those supplied by SEAT Sport UK at all times Diagram 21 Diagram 22 Please be aware that turbos must be made available to the Cha...

Страница 32: ...made with a Dial Test Indicator DTI positioned onto the waste gate actuator rod as shown in diagram 24 The crack off point at which the waste gate valve 2 lifts off its seat is to 10 thousandths of a...

Страница 33: ...checked every meeting and cleaned and re oiled when necessary depending on its condition When racing in very wet conditions the air filter may become waterlogged resulting in an air mass meter fault...

Страница 34: ...tart up and engine shut down to prolong engine serviceability is as follows Always switch the master switch on before the ignition switch Start up procedure The Engine MUST be idled for at least 2 min...

Страница 35: ...ted in the engine bay is a homologated Dry break connector for draining and sampling fuel To empty the fuel tank there is a pump out control switch available from SEAT Sport UK Part No U4PL 971 001 Ca...

Страница 36: ...nical Manual New Leon Cupra v3 Autosport International 35 8 Suspension 5 8 Front Upright Front upright is of cast alloy construction and is designed to be ambidextrous It is shown in diagram 28 and 29...

Страница 37: ...e ambidextrous The front camber adjustment Regulation 5 8 7 1 is adjusted on the bottom ball joint mounting point shown in diagram 30 Diagram 30 Rear Lateral Links Rear lateral links are of fabricated...

Страница 38: ...ear sub frames supplied by SEAT Sport UK will include an increased clearance for the exhaust For the avoidance of doubt both the original rear sub frame and re designed part are permitted within the C...

Страница 39: ...K Part No V2ML412351 For the ease of servicing the bore marked A shown in the diagram 32 should be a clearance fit over the damper shaft If the fit is incorrect please contact the SCC Technical Manage...

Страница 40: ...ster Diagram 35 Springs 5 8 6 2 All front and rear spring options are to be mounted with a 60 60 2 helper spring part No VN0020018100 except the 250 60 70 which is used without helper spring The car i...

Страница 41: ...ting length Car height Bump stop package 250 60 70 238 mm 60mm to 80mm Bump stop 1x bump spacer 174 mm 60 mm Bump stop 1x bump spacer 174 to 169 mm 65 mm Bump stop 2x bump spacers 169 to 164 mm 70 mm...

Страница 42: ...ne to adjustment 2 226 mm Tube centerline to adjustment 3 198 mm New front anti roll bars supplied by SEAT Sport UK will be SEAT Sport UK Part No V4PL411303A as shown in diagram 37 This supersedes SEA...

Страница 43: ...2 mm Shown in diagram 39 adjustment 1 to adjustment 2 16 mm adjustment 1 to adjustment 3 32 mm Diagram 39 New rear anti roll bars supplied by SEAT Sport UK will be SEAT Sport UK Part No V4PL511407A as...

Страница 44: ...to centre 250mm Front left hand adjustable N A Rear right hand fixed length centre to centre 100mm Rear left hand adjustable N A Ride Height 5 8 5 Minimum ride height 55mm The ride height is to be me...

Страница 45: ...eon Cupra v3 Autosport International 44 Wheel spacers 5 8 9 3 and 5 8 9 4 Wheel spacer dimensions are shown in diagram 43 The only wheel spacers permitted to be used are listed as follows Front axle n...

Страница 46: ...ear ratios Specific mechanical limited slip differential The replacement of the gear lever with a gearbox mode module and two pads on the steering wheel Specific software Sealed with SEAT Sport confor...

Страница 47: ...engine is started up If you need to keep the vehicle stationary with the engine running select neutral otherwise the car will stay in first gear and move forward slowly if the brake is not applied Tip...

Страница 48: ...utton once in accordance with the current mode Reverse Mode This mode selects reverse gear Display The mode indicator shows a red R The screen shows the letter R To access reverse From neutral mode N...

Страница 49: ...n the level tube shown in diagram 46 The gear oil level is correct when a small amount of oil still drains out when the oil temperature is between 35 C and 45 C Note Every 30 seconds a small surge of...

Страница 50: ...in a clean condition The transmissions must to be dressed as per the checklist in Appendix B SEAT Sport UK cannot guarantee the return of any additional ancillaries left on the transmission Parts mis...

Страница 51: ...ircuit must be connected as supplied and operational as intended by SEAT Sport UK at all times whilst the Engine is running Data logger 5 10 6 The AiM data logger fitted to the Car must remain as thos...

Страница 52: ...wheel speed RL Speed RL wheel speed RR Speed RR wheel speed Fuel level Fuel tank gauge P oil Engine oil pressure P brake F Front brake pressure P brake R Rear brake pressure Acc 1 Lateral G force Gear...

Страница 53: ...nd fire extinguisher are shown in diagram 48 Diagram 48 Steering Column Controls The controls on the steering column are the same as the road car i e the indicators windscreen wipers and headlights Th...

Страница 54: ...n Cupra v3 Autosport International 53 Fuse and Relay Box Lay Out It is permitted to replace the original fuel pump fuse rated at 10A with a 15A fuse No other fuses may be up rated or modified diagram...

Страница 55: ...erted in both the right and left hand front brake callipers between the calliper and brake pads four heat shields per car Brake Pads Front brake pads are a control pad supplied by SEAT Sport UK Part N...

Страница 56: ...rs When satisfied with the pushrod adjustment tighten both of the lock nuts on pushrods The smaller bore master cylinder has the long push rod see diagram 50 Brake Balance The brake balance can be adj...

Страница 57: ...h 30mm 1mm Lock restrictor shown in diagram 52 Diagram 52 Steering Arm The steering arm is of fabricated steel construction and is designed to be ambidextrous The adjustor should remain secure in the...

Страница 58: ...08 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 57 13 Tyres 5 13 Tyre Pressures 5 13 15 1 Minimum cold tyre pressure is 1 6 bar Minimum recommended hot tyre pressure 2 3 ba...

Страница 59: ...unted in a dimensional box that is at least 140mm from the inner sill panel and 60 mm from the heel panel shown in diagram 53 Diagram 53 Car Ballast 5 14 6 2 To achieve 5 14 2 ii ballast must be mount...

Страница 60: ...UK Technical Manual New Leon Cupra v3 Autosport International 59 15 Fuel 5 15 Fuel Sample 5 15 3 4 To assist with the removal of fuel the system is fitted with a dry break connection shown in diagram...

Страница 61: ...aust tail pipe catalysts and the redesigned part are permitted within the Championship Exhaust Specification Exhaust down front pipe comprises of an 80mm 1mm bore pipe with a flexible section and sect...

Страница 62: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 61 Diagram 57...

Страница 63: ...moved and others MUST remain on the engine Ancillaries to be LEFT ON THE ENGINE Engine mount bracket Engine wiring harness Plastic water outlet on front of engine Alloy bracket for carrying PAS and al...

Страница 64: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 63...

Страница 65: ...Transmission Return Checklist On returning a Transmission to SEAT Sport UK it must be dressed as follows Be free of oil and in a clean presentable condition Complete with oil cooler and filter Ancill...

Страница 66: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 65...

Страница 67: ...only be transported on a frame or in a flight case supplied by SEAT Sport UK Seals must not be tampered with in any way as per the 2008 SEAT Cupra Championship Regulations The water system must be bl...

Страница 68: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 67...

Страница 69: ...Sealed Transmission to be supplied The transmission must and may only be transported in a flight case supplied by SEAT Sport UK Seals must not be tampered with in any way as per the 2008 SEAT Cupra C...

Страница 70: ...2008 SEAT Sport UK Technical Manual New Leon Cupra v3 Autosport International 69 Prepared by Northern South for SEAT Sport UK...

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