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Side Mount & Splashwell Mount Cylinders

The BayStar/SeaStar Steering Systems are the smoothest and most 

efficient hydraulic steering systems available today. They have been 

designed for normal pleasure and commercial use where standard 

rigging arrangements are used. Before proceeding with the installation 

of these cylinders, read these instructions thoroughly. SeaStar Solutions 

cannot accept responsibility for installation where instructions have 

not been followed, where substitute parts have been used or where 

modifications have been made to our products.

This Installation manual covers the following Cylinders. HC5370-3, 

HC4670-3 and HC5380-3. 

INTRODUCTION

Index

Safety Information ...................................................................... i
Introduction .............................................................................. 1
Side Mount Cylinders ................................................................ 2
Splashwell Mount Cylinders ....................................................... 4
Plumbing Diagram ..................................................................... 5
Hose and Tubing Installations .................................................... 5
Filling & Purging the System ...................................................... 9
Oil Level and System Proof Check ............................................ 12 
Routine Maintenance............................................................... 13
Troubleshooting ....................................................................... 14
Statement of Limited Warranty ................................................. 15
Return Goods Procedure  ......................................................... 15

Help protect your boating envir-

onment by ensuring that all used 

oil is disposed of properly.

NOTICE

All linkages (drag link, steering link arms etc.) are to be purchased 

by the installer, builder and/or owner. These linkages are available 
from your engine manufacturer and are required to complete the 
installation of your steering cylinder.

NOTICE

These unbalanced cylinders can exert greater force while pushing 

the cylinder rod out of the body (extending). 

By mounting the cylinder(s) on the appropriate side, engine torque 

and steering loads can be balanced.

NOTICE

 

WARNING

The Side Mount and Splashwell Mount cylinders are for use with 

outboard engine(s) ONLY. Use of these cylinders in any other 

application is NOT recommended by SeaStar Solutions and may 

lead to loss of steering control. Loss of steering control may 

lead to unpredictable boat behavior resulting in ejection from 

boat, property damage, personal injury and/or death.

 

WARNING

The SeaStar/BayStar Side Mount and Splashwell Mount cylinders 

are "unbalanced". DO NOT use with SeaStar PRO helm pumps.

Содержание BayStar

Страница 1: ...Mount Splashwell Mount Steering Cylinders INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Before you do it your way please try it our way w w w s e a s t a r s o l u t i o n s c o m 47 FORTY SEVEN ISO 9...

Страница 2: ...behavior leading to ejection from boat causing property damage personal injury and or death Hazards or unsafe practices which could result in minor injury or product or property damage Important infor...

Страница 3: ...ns boat engine U S C G Cylinder MUST be compatible with engine s installed Cylinder MUST be rated for use on the engine s installed 4 Confirm that there is no interference between the steering cylinde...

Страница 4: ...ACH ENGINE SHUT OFF CORD LANYARD TO YOUR PDF 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the operator restrictions for...

Страница 5: ...4 Statement of Limited Warranty 15 Return Goods Procedure 15 Help protect your boating envir onment by ensuring that all used oil is disposed of properly NOTICE All linkages drag link steering link ar...

Страница 6: ...Thread cylinder onto steering tilt tube and torque to 50 75 ft lbs Note Resistance will be felt this is due to the anti vibration pellet 6 Confirm no interference with any other equipment throughout t...

Страница 7: ...HOLES 3 2 LINK ARM SUPPLIED BY ENGINE MANUFACTURER 10 25 261mm AT FULL EXTENSION WITH 11 TILT TUBE TILT TUBE 13 125 334 mm 1 3 8 COMPRESSION FITTING 1 625 DIA 42 mm 1 5 38 mm ACROSS WRENCH FLATS TORQ...

Страница 8: ...holes on the transom 2 Drill and prepare through transom holes as recommended by boat manufacturer 3 Secure cylinder to transom using Grade 5 or better stainless steel bolts DO NOT use lag bolts to se...

Страница 9: ...m boat resulting in property damage personal injury and or death WARNING The following considerations MUST be taken into account when planning and routing steering hose tubes a Cut nylon copper tubing...

Страница 10: ...prior to operation SeaStar Outboard hose cannot be cut and must be replaced with a new hose completely SeaStar extruded nylon tubing can have the damaged section removed and a union fitting put into p...

Страница 11: ...NOT use Teflon Tape or any other tape type sealers WARNING SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 2 1 2 1 Figure 4 THREAD FITT...

Страница 12: ...ighten tube nut ensuring that the tube is bottomed out against the fitting while tightening After hand tightening hold the fitting with a wrench turn an additional 1 1 2 turns with a 5 8 wrench Ensure...

Страница 13: ...ency fluid In an EXTREME emergency any non toxic non flammable fluid that is filtered through a fine mesh screen may provide temporary steering Hydraulic Fluid Emergency Use Fluids Steps 1 5 noted on...

Страница 14: ...from moving back into the cylinder turn the steering wheel counter clockwise until a steady stream of air free oil comes out of the bleeder Drain out approx 1 2 bottle of oil or as required While cont...

Страница 15: ...ctions in each step first on cylinder no 1 and then on cylinder no 2 before proceeding to the next step ie Perform instructions referring to right side of cylinder first on cylinder no 1 and then on c...

Страница 16: ...ollision with an obstacle and or ejection from the boat resulting in property damage personal injury and or death Turn steering wheel hard over to hard over to confirm unrestricted movement of steerin...

Страница 17: ...NOT operate boat if any component is not in proper working condition After first 20 hours then every 100 hours or 6 months thereafter which ever comes first All points noted above Check tightness of...

Страница 18: ...e direction Unbalanced cylinder will prove to turn easier one direction vs the other Not a fault 4 System is hard to turn all the time and to both directions Cylinder shaft is frozen seized in steerin...

Страница 19: ...sed or to us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the cu...

Страница 20: ...CQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA 04 18 SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 Please scan this QR code a...

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