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12

BayStar/SeaStar Hydraulic Steering

Oil Level Setting 

The oil level MUST be checked and maintained BEFORE each use 

to ensure the safe operation of your steering system. Failure to 

adhere to this warning may lead to loss of steering control. Loss 

of steering control may result in unpredictable boat behavior, 

collision with an obstacle and/or ejection from vessel, leading to 

property damage personal injury and/or death.

•  For helms mounted with the wheel shaft completely horizontal 

MUST be filled to the bottom of the filler hole AT ALL TIMES.  

DO NOT allow oil level to drop more than 1/4" below the filler  

port threads with the cylinder shaft "fully retracted (IN)".

•  For helms mounted on a 20° angle, or, with wheel shaft in the 

vertical position the oil level must be no lower than 1/2" below filler 

port threads and no higher than 1/8" below filler port threads with 

the cylinder shaft "fully retracted (IN)".

STEP 1

 

WARNING

System Proof Check 

The System Proof Check MUST be completed after installation. 

Doing so will ensure the safe operation of your steering system. 

Any fault (leaks or malfunction) will present itself during this check. 

Failure to adhere to this check may result in loss of steering control. 

Loss of steering control may lead to unpredictable boat behavior, 

leading to a collision with an obstacle and/or ejection from the 

boat, resulting in property damage personal injury and/or death.

•  Turn steering wheel hard over to hard over to confirm unrestricted 

movement of steering components.

If equipped with a tilting helm, repeat this step in "EVERY" tilt position.

•  Confirm that engine(s) are turning to the proper direction.
•  If no interference is noticed and engine(s) are turning to the proper 

direction, go to next point

•  Take steering wheel hard over to starboard. Once the wheel 

reaches its stop point, force the wheel another 1/4 – 1/2 turn 

past stop. Leave wheel in this position while you inspect ALL 

fittings, helms and hose/tubes for any signs of a leak.

•  Repeat above step to the starboard side of each steering station
•  Repeat above steps to the port side of each steering station.
•  If ANY leaks are noticed they MUST be repaired BEFORE operating 

your boat.

Failure to correct ANY problem that becomes present during the 

'System Proof Check' may lead to loss of steering control. Loss of 

steering control can lead to unpredictable boat behavior and/or 

collision with obstacle and/or ejection from vessel resulting in 
property and/or personal injury or death.

STEP 2

 

WARNING

 

WARNING

 

CAUTION

When setting fluid level in a 

system fitted with an unbalanced 

cylinder, the cylinder shaft MUST 

be fully retracted (IN). Failure to 

have cylinder shaft retracted (IN) 

will lead to very stiff steering and/ 

or oil spillage at the helm pump.

NOTICE

OIL LEVEL AND SYSTEM 

PROOF CHECK

Содержание BayStar

Страница 1: ...Mount Splashwell Mount Steering Cylinders INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Before you do it your way please try it our way w w w s e a s t a r s o l u t i o n s c o m 47 FORTY SEVEN ISO 9...

Страница 2: ...behavior leading to ejection from boat causing property damage personal injury and or death Hazards or unsafe practices which could result in minor injury or product or property damage Important infor...

Страница 3: ...ns boat engine U S C G Cylinder MUST be compatible with engine s installed Cylinder MUST be rated for use on the engine s installed 4 Confirm that there is no interference between the steering cylinde...

Страница 4: ...ACH ENGINE SHUT OFF CORD LANYARD TO YOUR PDF 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the operator restrictions for...

Страница 5: ...4 Statement of Limited Warranty 15 Return Goods Procedure 15 Help protect your boating envir onment by ensuring that all used oil is disposed of properly NOTICE All linkages drag link steering link ar...

Страница 6: ...Thread cylinder onto steering tilt tube and torque to 50 75 ft lbs Note Resistance will be felt this is due to the anti vibration pellet 6 Confirm no interference with any other equipment throughout t...

Страница 7: ...HOLES 3 2 LINK ARM SUPPLIED BY ENGINE MANUFACTURER 10 25 261mm AT FULL EXTENSION WITH 11 TILT TUBE TILT TUBE 13 125 334 mm 1 3 8 COMPRESSION FITTING 1 625 DIA 42 mm 1 5 38 mm ACROSS WRENCH FLATS TORQ...

Страница 8: ...holes on the transom 2 Drill and prepare through transom holes as recommended by boat manufacturer 3 Secure cylinder to transom using Grade 5 or better stainless steel bolts DO NOT use lag bolts to se...

Страница 9: ...m boat resulting in property damage personal injury and or death WARNING The following considerations MUST be taken into account when planning and routing steering hose tubes a Cut nylon copper tubing...

Страница 10: ...prior to operation SeaStar Outboard hose cannot be cut and must be replaced with a new hose completely SeaStar extruded nylon tubing can have the damaged section removed and a union fitting put into p...

Страница 11: ...NOT use Teflon Tape or any other tape type sealers WARNING SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 SECURE WITH WRENCH HERE WHILE TIGHTENING LOCKNUT ITEM 1 2 1 2 1 Figure 4 THREAD FITT...

Страница 12: ...ighten tube nut ensuring that the tube is bottomed out against the fitting while tightening After hand tightening hold the fitting with a wrench turn an additional 1 1 2 turns with a 5 8 wrench Ensure...

Страница 13: ...ency fluid In an EXTREME emergency any non toxic non flammable fluid that is filtered through a fine mesh screen may provide temporary steering Hydraulic Fluid Emergency Use Fluids Steps 1 5 noted on...

Страница 14: ...from moving back into the cylinder turn the steering wheel counter clockwise until a steady stream of air free oil comes out of the bleeder Drain out approx 1 2 bottle of oil or as required While cont...

Страница 15: ...ctions in each step first on cylinder no 1 and then on cylinder no 2 before proceeding to the next step ie Perform instructions referring to right side of cylinder first on cylinder no 1 and then on c...

Страница 16: ...ollision with an obstacle and or ejection from the boat resulting in property damage personal injury and or death Turn steering wheel hard over to hard over to confirm unrestricted movement of steerin...

Страница 17: ...NOT operate boat if any component is not in proper working condition After first 20 hours then every 100 hours or 6 months thereafter which ever comes first All points noted above Check tightness of...

Страница 18: ...e direction Unbalanced cylinder will prove to turn easier one direction vs the other Not a fault 4 System is hard to turn all the time and to both directions Cylinder shaft is frozen seized in steerin...

Страница 19: ...sed or to us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the cu...

Страница 20: ...CQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA 04 18 SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 Please scan this QR code a...

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