3.
i
SPECIFICATION
Model:
................................................................ ....
YK20F.V4
Capacity: ................................................................... 20tonne
Floor mounting:.......................................................... ...... Yes
Gauge included ................................................................ Yes
Lateral ram travel: ...................................................... 403mm
Maximum height - ram to table: ................................ 1018mm
Minimum height - ram to table: ..................................... 58mm
Optional accessories: ..........................YKPP8 - Press pin set
Overall height: .......................................................... 1796mm
Ram diameter: .......................................................... Ø48mm
Ram stroke: ............................................................... 185mm
Table aperture: ........................................................... 100mm
Type:................................................................. ...... Hydraulic
Working table depth: .................................................. 206mm
Working table width: ................................................... 630mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
to ensure safety when moving main frame from packing as the unit is heavy.
Refer to attached parts list.
Seek assistance on assembly of heavy parts.
4.1.
ATTACH BASE SECTION
.
4.1.1.
In the upright position, on a
fl
at level
fl
oor, attach base section (#21) to upright (#20) and lower support (#26), securing with hex head
set screw M12 x 35 (#25),
fl
at washer M12 (#22), spring washer M12 (#23) and nut M12 (#24) loosely. Repeat on other side.
4.2.
ATTACH SUPPORT BRACE
4.2.1.
Position support braces (#34) and secure with hex head screw M10 x 35 (#33),
fl
at washer M10 (#14), spring washer M10 (#15) and
nut M10 (#16) loosely. Repeat on other side.
4.3.
ATTACH UPPER BEAM
WARNING!
Seek assistance to complete this task.
4.3.1.
Prior to attachment of upper beams (#10), place upper beams apart, and slide
fi
t plate (#7) onto lower edges of upper beams.
4.3.2.
Taking care, position at the same time, upper beams (#10) and plate (#7) to uprights (#20) and secure with hex head set screw
M16 x 35 (#9),
fl
at washer M16 (#13), spring washer M16 (#12) and nut M16 (#11) loosely.
4.3.3.
Level the frame using a good quality spirit level. Fully tighten all
fi
xings.
4.4.
ATTACH THE HYDRAULIC RAM
4.4.1.
On the hydraulic ram (#3) unscrew and remove upper nut (#8).
4.4.2.
Centrally locate hydraulic ram (#3) through hole in plate (#7) and lock into place with upper nut (#8).
4.5.
PRESSURE GAUGE
4.5.1.
Remove the dust cap hex bolt from the gauge connection nut positioned at the top of the ram assembly (#3).
DO NOT
discard.
4.5.2.
Screw the pressure gauge (#1) and nylon ring (#2) in until tight.
DO NOT
over-tighten.
4.6.
ATTACH BED FRAME
4.6.1.
Pass the table support pins (#19) through the holes on the press frame at the desired height.
4.6.2.
Place bed frames (#18) on a level surface and internally position bushes (#28) and secure with hex head bolt M10 x 130 (#27),
fl
at
washer M10 (#14), spring washer (#15) and nut (#16).
4.6.3.
Taking
fi
rm hold of the bed frame assembly, tip it into a diagonal position so that it can be introduced between the mainframe uprights,
and carefully lower it back to a horizontal position to rest on the table support pins (#19).
WARNING!
Take care not to allow the bed frame assembly to drop onto the table support pins and ensure your hands and
fi
ngers are
clear of the bed frame assembly when lowering.
4.6.4.
Place the V-Blocks (#17), in the required position onto the bed frame assembly.
4.7.
ATTACH PUMP ASSEMBLY
4.7.1.
Attach the support plate (#31) to the right side upright (#20), using hex head set screw M12 x 35 (#35),
fl
at washer (#22), spring
washer (#23) and nut (#24).
4.7.2.
Attach pump assembly (#32) to support plate (#31) and secure with hex head set screw M8 x 15 (#29) and
fl
at washer M8 (#30).
4.7.3.
Remove the plastic safety bung from the end of the pump hose (#32) and connect the hose to the hydraulic ram assembly (#3) inlet valve.
5. INSTALLATION
5.1.
SECURE PRESS TO THE FLOOR
WARNING!
Always use another person when moving the press.
5.1.1.
Move the press to the mounting location and drill four mounting holes in the feet of the press.
5.1.2.
Make a template to mark the spots where the four holes will be drilled in the floor.
5.1.3.
Check for any hidden wiring or cables, if needed change the location for the holes.
5.1.4.
Temporarily move the press to the side.
5.1.5.
Use a masonry drill bit to drill the four holes about 3” to 4” deep into the concrete or wood, as necessary.
5.1.6.
Clean out the drilled holes.
5.1.7.
Position the press and align the holes in the feet with the holes in the floor.
5.1.8.
Use four concrete anchor bolts or lag bolts for wooden floors (not included) to secure to the floor.
NOTE:
This press needs to be mounted to the floor of either concrete or wood, capable of supporting the weight of the press and any
workpiece.
WARNING!
To prevent serious injury
DO NOT
use damaged equipment. If abnormal noise or vibration occurs have the problem
corrected before further use.
Original Language Version
© Jack Sealey Limited
YK20F.V4 Issue 1 18/02/21
