3. SPECIFICATION
Model No: ..........................................................YK15FFP.V2
Bench or Floor Mounting: ...............................................Floor
Capacity: ................................................................... 15tonne
Gauge Included: ............................................................... Yes
Lateral Ram Travel: .................................................... 169mm
Maximum Height - Ram to Table: ............................... 985mm
Minimum Height - Ram to Table: ................................ 173mm
Optional Accessories: ........................YKPP8 - Press Pin Set
Optional Accessories: ..................... YKSG20 – Safety Guard
Overall Height: ......................................................... 1616mm
Ram Diameter: .......................................................... Ø43mm
Ram Stroke: ............................................................... 160mm
Table Aperture: ........................................................... 140mm
Type: ....................................................................... Hydraulic
Working Table Depth: ................................................. 156mm
Working Table Width: ................................................. 600mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
Take care to ensure safety when moving main frame from packing as the unit is heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Attach load slings around the top cross member of the frame (#15) and using a suitable hoist or gantry, slowly, and in a controlled
manner lift the frame up and out of the transportation crate, into an upright position.
WARNING!
Take care when lifting the frame not to damage the pre-assembled ram assembly (#26).
4.1.2.
Keep the frame assembly in an upright position, held safely by the load slings.
▲
DANGER!
DO NOT
allow the frame to fall over.
4.2.
ATTACH BASE SECTION
NOTE:
The base section (#11), supports (#10), bolt (#9), washer (#12), lock washer (#13) and nut (#14) are supplied
pre-assembled.
4.2.1.
Remove the central
fi
xings only, bolt (#9), washer (#12), lock washer (#13) and nut (#14) from the base section (#11).
4.2.2.
Position the base section (#11) onto the frame (#15) and secure with bolt (#9), washer (#12), lock washer (#13) and nut (#14)
loosely.
4.2.3.
Remove the top
fi
xings only, bolt (#9), washer (#12), lock washer (#13) and nut (#14) from one of the supports (#10).
4.2.4.
Position the support (#10) onto the frame (#15) and secure with bolt (#9), washer (#12), lock washer (#13) and nut (#14)
loosely.
4.2.5.
Follow section 4.2.4 to attach the other support (#10).
4.2.6.
Repeat sections 4.2.1 to 4.2.5 to attach the other base assembly.
4.2.7.
On
a
fl
at level
fl
oor, level the frame using a good quality spirit level. Fully tighten all
fi
xings.
4.2.8.
Remove the load slings and store them in a safe and secure location.
WARNING!
Take care and seek assistance from another person when lowering and levelling the frame assembly onto the
fl
oor.
4.3.
ATTACH PUMP AND FOOT PEDAL ASSEMBLY
NOTE:
The pump (#44), foot pedal (#47), protective housing (#51), washer (#12) and bolt (#16) are supplied as a pre-assembled
component.
4.3.1.
Fit the pump (#44), foot pedal (#47) and protective housing assembly (#51) to the right side upright of the main frame (#15) and
secure with washers (#12) and bolts (#16).
WARNING!
Seek assistance from another person with this task as the pump assembly is heavy.
4.3.2.
Remove nut (#46) from (pivot) bolt (#48) on pump and foot pedal assembly and secure to lower right side of main frame upright
and lock into place with nut (#31). Ensure foot pedal is free to operate.
4.3.3.
Attach the pump oil hose (#27) and o-ring (#28) to the joint (#30) after removing the metal dust bungs.
DO NOT
discard.
4.4.
ATTACH BED FRAME
WARNING!
Seek assistance from another person with this task as the bed frame is heavy.
4.4.1.
Pass the pins (#8) through the holes on the press frame assembly uprights (#15) at the desired height.
4.4.2.
Fit the retaining clips (#7) to the pins.
NOTE:
The retaining clips should be spaced equidistant from the press frame sides to allow for ease of bed frame assembly (#6).
4.4.3.
Taking
fi
rm hold of the bed frame (#6), tip it into a diagonal position so that it can be introduced between the mainframe uprights,
and then carefully lower it back to a horizontal position to rest on the pins (#8), between the retaining clips (#7).
WARNING!
Take care not to allow the bed frame to drop onto the pins and ensure your hands and
fi
ngers are clear of the bed
frame when lowering.
4.4.4.
Place the V-blocks (#4), in the required orientation, onto the bed frame (#6).
4.5.
PRESSURE GAUGE
4.5.1.
Remove the dust cap hex bolt from the pressure gauge
fi
tting (#38).
DO NOT
discard.
4.5.2.
Screw the pressure gauge (#38) and nylon ring (#37) into the pressure gauge
fi
tting (#35) until tight.
DO NOT
over-tighten.
4.6.
Push
fi
t pump handle (#54) into pump assembly (#44).
YK15FFP.V2 Issue 1 14/03/22
Original Language Version
© Jack Sealey Limited
