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INSTRUCTIONS FOR:

PETROL ENGINE SETTING/LOCKING KIT -
BMW CHAIN DRIVE

MODEL NO: 

VSE135.V3

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.  USE THE PRODUCT 

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL 

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions 

and maintained properly, give you years of trouble free performance.

  1.   SAFETY

  2.    INTRODUCTION

  3.   CONTENTS

 WARNING! 

Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.

 

DO NOT

 use tools if damaged.

 Maintain tools in good and clean condition for best and safest performance.

 Ensure that a vehicle which has been jacked up is adequately supported with axle stands.

 Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.

 Wear suitable clothing to avoid snagging.

 DO NOT

 wear jewellery and tie back long hair.

 

DO NOT

 attempt to start engine or move vehicle whilst in gear with timing devices fitted.

Always display a warning notification on steering wheel when timing engine components.

 Account for all tools, locking bolts, pins and parts being used and 

DO NOT

 leave them in or near the engine.

 Ensure all pieces are returned to the case and stored in a safe, dry, childproof location.

 

WARNING!

 Incorrect camshaft timing can result in contact between valve head and piston crown causing damage to the engine.

 

IMPORTANT: 

Always refer to the vehicle manufacturer’s service instructions, or a proprietary manual, to establish the current procedure and  

 data. 

 IMPORTANT:

 These instructions are provided as a guide only. Always refer to the vehicle manufacturer’s service instructions, or a proprietary  

  manual, to establish the current procedure and data.

 

WARNING!

 The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur.  

  It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

Refer to

Instructions

Wear Eye

Protection

Wide ranging kit for BMW engines. Iincludes tools for setting and locking camshafts and also tools for setting up timing chain tension.

Item:

Part No:

Description:

VM Part No:

1

VSE135.V3-01

Camshaft Alignment Tool

11 3 390

2

VSE135.V3-02

Flywheel Locking Pin

11 2 300

3

VSE135.V2-01

LH Camshaft Locking Plate

11 3 241

4

VSE135.V2-02

RH Camshaft Locking Plate

11 3 242

5

VSE135.V2-03

Camshaft Locking Plate Joint

11 3 244

6

VSE135.V2-05

M8 Screw

7

VSE135.V2-07

Tensioner Locking Pin

11 4 120

8

VSE135.V2-10

M8 Hex Head Screw P1.5x30

9

VSE135.V2-11

Block Inlet 5-8

11 2 442

10

VSE135.V2-12

Block Inlet 1-4

11 2

11

VSE135.V2-13

Block Exhaust 1-4

11 2 445

12

VSE135.V2-14

Block Exhaust 5-8

11 2 446

13

VSE135.V3.07

Timing Chain Tensioner

11 3 390

 VSE135.V3   Issue:2(I) - 26/02/15

© Jack Sealey Limited

    Original Language Version 

Содержание VSE135.V3

Страница 1: ...e returned to the case and stored in a safe dry childproof location WARNING Incorrect camshaft timing can result in contact between valve head and piston crown causing damage to the engine IMPORTANT Always refer to the vehicle manufacturer s service instructions or a proprietary manual to establish the current procedure and data IMPORTANT These instructions are provided as a guide only Always refe...

Страница 2: ...as previously described Once the timing is set correctly remove all tooling and reassemble the engine in the reverse order of dismantling 5 3 M42 and M50 Engines 5 3 1 Dismantling Turn the engine in the direction of rotation and insert the Crankshaft Timing Pin VSE135 V3 02 through the datum hole in the bell housing fig 1 5 3 2 To ensure the engine is correctly positioned at TDC check that the cam...

Страница 3: ...rn the sprocket clockwise as far as the stop 5 4 8 Turn the sprocket anti clockwise whilst inserting the Vanos unit until the unit fits flush with the cylinder head 5 4 8 Tighten the Vanos unit securing bolts 5 4 9 Remove the locking pin from the secondary timing chain tensioner 5 4 10 Preload the timing chain by tightening the Timing Chain Pre tensioning tool VSE135 V3 07 to 1 3 Nm 5 4 11 Tighten...

Страница 4: ... tensioners from their locked position 5 6 4 Once the timing chain has been installed the timing chain pre tension needs to be set it is important to use this method to pre tension the timing chain and not to rely on the engine s normal tensioner system as this tensioning method would not be accurate enough 5 6 5 Fit the VSE135 V3 07 assembly in place of the timing chain tensioner and tighten the ...

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